Akira Todoroki

Bio: Akira Todoroki is an academic researcher from Tokyo Institute of Technology. The author has contributed to research in topics: Delamination & Composite laminates. The author has an hindex of 36, co-authored 317 publications receiving 5940 citations.

Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation.

Abstract: We have developed a method for the three-dimensional (3D) printing of continuous fiber-reinforced thermoplastics based on fused-deposition modeling. The technique enables direct 3D fabrication without the use of molds and may become the standard next-generation composite fabrication methodology. A thermoplastic filament and continuous fibers were separately supplied to the 3D printer and the fibers were impregnated with the filament within the heated nozzle of the printer immediately before printing. Polylactic acid was used as the matrix while carbon fibers, or twisted yarns of natural jute fibers, were used as the reinforcements. The thermoplastics reinforced with unidirectional jute fibers were examples of plant-sourced composites; those reinforced with unidirectional carbon fiber showed mechanical properties superior to those of both the jute-reinforced and unreinforced thermoplastics. Continuous fiber reinforcement improved the tensile strength of the printed composites relative to the values shown by conventional 3D-printed polymer-based composites.

3D Printing of Continuous Carbon Fibre Reinforced Thermo-Plastic (CFRTP) Tensile Test Specimens

Abstract: A study was conducted to evaluate the current production capabilities of the Mark One® 3D printer in printing carbon fibre reinforced thermoplastic (CFRTP) tensile test specimens according to the JIS K 7073 by making use of fused deposition modelling. Several different types of CFRTP tensile test specimens are printed and are tensile tested in the longitudinal direction to obtain an overview of the mechanical properties of 3D printed CFRTP material. These properties are compared with the literature values known for composite materials to see if these agree. The main goal of this research is to increase the knowledge of the 3D printing process of CFRTP and to later use this knowledge to further improve the 3D printing process to obtain stronger 3D printed CFRTP materials.

Artificial lightning testing on graphite/epoxy composite laminate

Abstract: This study examines the evolution of damage in graphite/epoxy composite laminates due to lightning strikes To clarify the influence of lightning parameters and specimen size, artificial lightning testing was performed on a series of laminated composite specimens Damage was assessed using visual inspection, ultrasonic testing, micro X-ray inspection, and sectional observation The results showed that the damage modes can be categorized into fiber damage, resin deterioration, and internal delamination modes Damage progression is governed by the strong electrical orthotropic properties of the laminates, and the lightning parameters defining impulse waveform show strong relationship with certain damage modes, though specimen size and thickness variation barely affect damage size

3D printing of polymer matrix composites: A review and prospective

Abstract: The use of 3D printing for rapid tooling and manufacturing has promised to produce components with complex geometries according to computer designs. Due to the intrinsically limited mechanical properties and functionalities of printed pure polymer parts, there is a critical need to develop printable polymer composites with high performance. 3D printing offers many advantages in the fabrication of composites, including high precision, cost effective and customized geometry. This article gives an overview on 3D printing techniques of polymer composite materials and the properties and performance of 3D printed composite parts as well as their potential applications in the fields of biomedical, electronics and aerospace engineering. Common 3D printing techniques such as fused deposition modeling, selective laser sintering, inkjet 3D printing, stereolithography, and 3D plotting are introduced. The formation methodology and the performance of particle-, fiber- and nanomaterial-reinforced polymer composites are emphasized. Finally, important limitations are identified to motivate the future research of 3D printing.

A wearable and highly sensitive pressure sensor with ultrathin gold nanowires

Abstract: Flexible electronics hold great promise for wearable biomedical sensors. Here, the authors report a pressure sensor composed of gold nanowire-impregnated tissue paper, sandwiched between polydimethylsiloxane sheets, and demonstrate that the design is appropriate for large-area flexible electronics.

Printing soft matter in three dimensions

Abstract: Light- and ink-based three-dimensional (3D) printing methods allow the rapid design and fabrication of materials without the need for expensive tooling, dies or lithographic masks. They have led to an era of manufacturing in which computers can control the fabrication of soft matter that has tunable mechanical, electrical and other functional properties. The expanding range of printable materials, coupled with the ability to programmably control their composition and architecture across various length scales, is driving innovation in myriad applications. This is illustrated by examples of biologically inspired composites, shape-morphing systems, soft sensors and robotics that only additive manufacturing can produce.