Clearance control is of paramount importance to turbomachinery designers and is required to meet today's aggressive power output, efficiency, and operational life goals. Excessive clearances lead to losses in cycle efficiency, flow instabilities, and hot gas ingestion into disk cavities. Insufficient clearances limit coolant flows and cause interface rubbing, overheating downstream components and damaging interfaces, thus limiting component life. Designers have put renewed attention on clearance control, as it is often the most cost effective method to enhance system performance. Advanced concepts and proper material selection continue to play important roles in maintaining interface clearances to enable the system to meet design goals. This work presents an overview of turbomachinery sealing to control clearances. Areas covered include: characteristics of gas and steam turbine sealing applications and environments, benefits of sealing, types of standard static and dynamics seals, advanced seal designs, as well as life and limitations issues.

Sealing in Turbomachinery

The tip-leakage flow in a turbomachinery cascade is studied using large-eddy simulation with particular emphasis on understanding the underlying mechanisms for viscous losses in the vicinity of the tip gap. Systematic and detailed analysis of the mean flow field and turbulence statistics has been made in a linear cascade with a moving endwall. Gross features of the tip-leakage vortex, tip-separation vortices, and blade wake have been revealed by investigating their revolutionary trajectories and mean velocity fields. The tip-leakage vortex is identified by regions of significant streamwise velocity deficit and high streamwise and pitchwise vorticity magnitudes. The tip-leakage vortex and the tip-leakage jet which is generated by the pressure difference between the pressure and suction sides of the blade tip are found to produce significant mean velocity gradients along the spanwise direction, leading to the production of vorticity and turbulent kinetic energy. The velocity gradients are the major causes for viscous losses in the cascade endwall region. The present analysis suggests that the endwall viscous losses can be alleviated by changing the direction of the tip-leakage flow such that the associated spanwise derivatives of the mean streamwise and pitchwise velocity components are reduced.

Large-eddy simulation analysis of mechanisms for viscous losses in a turbomachinery tip-clearance flow

Particle image velocimetry (PIV) measurements at varying resolutions focus on the flow structures in the tip region of a water-jet pump rotor, including the tip-clearance flow and the rollup process of a tip leakage vortex (TLV). Unobstructed views of these regions are facilitated by matching the optical refractive index of the transparent pump with that of the fluid. High-magnification data reveal the flow non-uniformities and associated turbulence within the tip gap. Instantaneous data and statistics of spatial distributions and strength of vortices in the rotor passage reveal that the leakage flow emerges as a wall jet with a shear layer containing a train of vortex filaments extending from the tip of the blade. These vortices are entrained into the TLV, but do not have time to merge. TLV breakdown in the aft part of the blade passage further fragments these structures, increasing their number and reducing their size. Analogy is made between the circumferential development of the TLV in the blade passage and that of the starting jet vortex ring rollup. Subject to several assumptions, these flows display similar trends, including conditions for TLV separation from the shear layer feeding vorticity into it.

Measurements of the tip leakage vortex structures and turbulence in the meridional plane of an axial water-jet pump

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Comprehensive Renewable Energy

The present study has tested most of the loss models previously published in the open literature and found an optimum set of empirical loss models for a reliable performance prediction of centrifugal compressors. In order to improve the prediction of efficiency curves, this paper recommends a modified parasitic loss model. The performance analyses by using various empirical loss models are also compared with those by the two-zone modelling. Predicted performance curves by the proposed optimum set agree fairly well with experimental data for a variety of centrifugal compressors. The prediction method developed through this study can serve as a tool for preliminary design and assist the understanding of the operational characteristics of general purpose centrifugal compressors.

An optimum set of loss models for performance prediction of centrifugal compressors

Keywords: dynamique des : fluides ; transfert de chaleur ; turbomachines ; aerodynamique ; thermodynamique Reference Record created on 2005-11-18, modified on 2016-08-08

Bugudur Lakshminarayana

Papers

Fluid dynamics and heat transfer of turbomachinery