Chandan Pandey

Bio: Chandan Pandey is an academic researcher from Indian Institute of Technology, Jodhpur. The author has contributed to research in topics: Welding & Microstructure. The author has an hindex of 27, co-authored 114 publications receiving 2091 citations. Previous affiliations of Chandan Pandey include Indian Institutes of Technology & Indian Institute of Technology Roorkee.

Evolution of phases in P91 steel in various heat treatment conditions and their effect on microstructure stability and mechanical properties

Abstract: To achieve high thermal efficiency, modern day thermal power plants operate at higher operating temperature and pressure which necessitates use of steels with high creep rupture strength such as modified 9Cr-1Mo steels. In the present study, the evolution of phases in modified 9Cr-1Mo P91 steel and their effects on microstructural stability and mechanical properties have been studied for specimens that were subjected to different thermal heat treatment conditions. The main focus has been to study the effect of heat treatment temperature ranging from 623 K to 1033 K (350–760 °C) on P91 steel. Further, the effect of furnace cooling, water quenching, tempering at 1273 K (1000 °C) and austenitizing on the mechanical properties and microstructure has been studied. The techniques used for material characterization were scanning electron microscopy (SEM), optical microscopy (OM) and X-ray diffraction. For low tempering temperature, i.e. 623 K (350 °C), M 23 C 6 , M 3 C, M 7 C 3, and MX precipitates have been observed with high yield strength (YS), tensile strength (UTS), hardness and low toughness. In the high temperature range, 923–1033 K (650–760 °C), fine MX, M 7 C 3 , M 23 C 6 , M 2 X, and M 3 C precipitates have been observed with low YS, UTS, hardness and high toughness. The steel tempered at 1033 K (760 °C) was observed to be having best combination of YS, UTS, hardness, toughness and ductility.

Some studies on P91 steel and their weldments

Abstract: In present research article, microstructure evolution in P91 steel and their weldments are reviewed in as-virgin and heat treatment and creep exposure condition. The thermal stability of P91 steel is derived from solid solution strengthening, sub-grain hardening and precipitation hardening. The initial microstructure plays an important role in deciding the mechanical properties of P91 steel and their weldment in long-term ageing and creep exposure condition. Effects of various alloying elements present in P91 steel and their related phase have also been discussed in details. The role of grain coarsening, Cr/Fe ratio, lath widening and dislocation density on creep rupture life of base metal and weldments are discussed. The combined effects of lath martensitic microstructure, residual stress and diffusible hydrogen content on performance of P91 steel material are also discussed.

Study of the fracture surface morphology of impact and tensile tested cast and forged (C&F) Grade 91 steel at room temperature for different heat treatment regimes

Abstract: Cr-Mo creep strength enhanced ferritic (CSEF) steels are mainly used in nuclear reactors and ultra-supercritical (USC) power plants for superheater tubes and header. The present research deals with the analysis of fracture surface of the tensile and impact tested specimen of cast and forged (C&F) modified 9Cr-1Mo (P91) steels, which are subjected to different heat treatment regimes. The heat treatment temperatures were 350 °C, 650 °C, 760 °C and 1000 °C, respectively. The heat treatment was carried out a particular temperature for 2 h duration. The fracture surface of tensile and impact tested specimen were also studied for a varying time duration from 2 h to 8 h for a fixed tempering temperature of 760 °C. The heat treatment effect on tensile properties, toughness, Vickers hardness and particle size was also studied. Heat treatment has a noticeable effect on mechanical properties of C&F Grade 91 (X10CrMoVNNB9-1) steel. Fracture morphology is strongly affected by the microstructure and presence of secondary phase particles. The fracture surface was analyzed by using the field-emission scanning electron microscope (FE-SEM). The fractured tensile sample mainly indicates the presence of transgranular ductile dimples and transgranular cleavage facets for heat treatment temperatures of 350 °C, 1000 °C and 1040 °C. The percentage of cleavage facets on the tensile fracture surface was found to decrease for sample heat treated at 760 °C. Less amount of ductile dimples was noticed on the fracture surface for the samples heat treated at 650 °C and 760 °C (furnace-cooled). The so-called ‘splitting’ fracture was noticed for the sample heated at 760 °C. The ‘splitting’ fracture becomes more pronounced with the increase in tempering duration from 2 h to 8 h. The sample heat treated for 1000 °C, mainly indicates the cleavage facets on the fracture surface. The fracture mode of impact tested specimen is more complex and shows both ductile dimple tearing and quasi-cleavage facets for heat treatment temperature of 650 °C, 760 °C and as-received condition. The impact failure zone of sample heat treated at 350 °C and 1000 °C indicates the presence of so-called ‘river pattern’ on the fracture surface.

A critical review on dissimilar welds joint between martensitic and austenitic steel for power plant application

Abstract: In this review article, microstructure and mechanical behavior of the dissimilar welded joint (DWJ) between ferritic-martensitic steel and austenitic grade steel along with its application have been summarized in Ultra Super Critical (USC) power plant. Creep-strength enhanced ferritic-martensitic (CSEF/M) P91 steel was developed to sustain at extreme operating conditions of ultra-supercritical (USC) power plants, and later, P92 was developed to achieve better mechanical properties, higher creep-rupture strength and high operating temperature with the reduction in wall thickness as compared to P91 steel. The most common application of P91/P92 material in power plants includes high pressure and high-temperature steam piping, headers, super-heater tubing, and water-wall tubing. The other most commonly used material in the power plants is austenitic stainless steel, i.e., SS 304 L. The austenitic grade stainless steel offers high resistance to corrosion due to the high wt. % chromium and nickel content (18–20 and 8–12, respectively). Due to the low carbon content, the SS 304 L is less sensitive to the sensitization problem and offers excellent weldability. The joining of these dissimilar materials is frequently required in the power generation industry. The current review focuses on the main difficulty associated with dissimilar welding of martensitic P91/P92 and austenitic grade stainless steel. The different chemical composition, mechanical, physical and metallurgical properties of the martensitic P91/P92 and austenitic grade stainless steel leads to the problems such as hot cracking and carbon migration. The other weldability issues are the formation of a brittle intermetallic compound, the formation of soft transaction heat affected zone along with martensitic steel, δ ferrite formation in fusion zone, diffusion related problem, and residual stresses, which necessitates thorough study and qualification of welds. The effect of coarsening of various precipitates such as M23C6 carbides, MX carbonitrides, and effect of laves phase, z-phase, and sigma phase on mechanical property, and creep-rupture strength of DWJ are also discussed in detail. Based on the literature reviewed, it has been found that some of the above-stated problems can be solved by using nickel-based filler wire due to its intermediate physical and mechanical properties. The selection of the proper filler metal is another vital issue in dissimilar welds joint that is also covered in this review article. The reason behind the formation of the unmixed zone, filler deficient region, peninsula, island, beach, migrated grain boundaries, solidified grain boundaries, and solidified subgrain boundaries during DWJ of martensitic P91/P92 and austenitic grade stainless steel is also discussed. The heat treatment is required to eliminate the heterogeneous microstructure during the dissimilar welding. The effect of post-weld heat treatment (PWHT) on the microstructure and mechanical behavior of the DWJ also reviewed. The residual stress developed during the DWJ may cause the premature failure of the components under service, has also been discussed in detail. The effect associated with the residual stress deformation has been reviewed in the different conditions of the DWJ.

Thermal Barrier Coatings—A State of the Art Review

Abstract: Thermal barrier coatings (TBCs) have seen considerable advancement since the initial testing and development of thermal spray coating. Thermal barrier coatings are currently been utilized in various engineering areas which include internal combustion engines, gas turbine blades of jet engines, pyrochemical reprocessing units and many more. The development of new materials, deposition techniques is targeted at improving the life of the underlying substrate. Hence, the performance of the coating plays a vital role in improving the life of substrate. The scope for advancement in thermal barrier coatings is very high and continuous efforts are being made to produce improved and durable coatings. Thermal barrier coatings have the potential to address long term and short-term problems in gas turbine, internal combustion and power generation industry. The study of thermal barrier coating material, performance and life estimation is a critical factor that should be understood to introduce any advancement. The present review gives an overview of the thermal spraying techniques and current advancements in materials, mechanical properties, understanding the high temperature performance, residual stress in the coating, understanding the failure mechanisms and life prediction models for coatings.

Hydrogen embrittlement in different materials: A review

Abstract: Hydrogen embrittlement (HE) is a widely known phenomenon in high strength materials. HE is responsible for subcritical crack growth in material, fracture initiation and catastrophic failure with subsequent loss in mechanical properties such as ductility, toughness and strength. This hydrogen is induced in the material during electrochemical reaction and high-pressure gaseous hydrogen environment. LIST, SSRT and TDS techniques are performed to know the effect in mechanical properties and amount of hydrogen available in the material. For microstructure examination SEM, FESEM and TEM are performed to know the effect of hydrogen in the internal crystal structure. Also, various mechanisms which are responsible for crack growth and final fracture are discussed. This paper deals with HE definition, mechanisms which causes HE, subcritical crack growth, the concentration of hydrogen measurement and prevention activities are discussed which act as a barrier for hydrogen diffusion.

Evolution of phases in P91 steel in various heat treatment conditions and their effect on microstructure stability and mechanical properties

Abstract: To achieve high thermal efficiency, modern day thermal power plants operate at higher operating temperature and pressure which necessitates use of steels with high creep rupture strength such as modified 9Cr-1Mo steels. In the present study, the evolution of phases in modified 9Cr-1Mo P91 steel and their effects on microstructural stability and mechanical properties have been studied for specimens that were subjected to different thermal heat treatment conditions. The main focus has been to study the effect of heat treatment temperature ranging from 623 K to 1033 K (350–760 °C) on P91 steel. Further, the effect of furnace cooling, water quenching, tempering at 1273 K (1000 °C) and austenitizing on the mechanical properties and microstructure has been studied. The techniques used for material characterization were scanning electron microscopy (SEM), optical microscopy (OM) and X-ray diffraction. For low tempering temperature, i.e. 623 K (350 °C), M 23 C 6 , M 3 C, M 7 C 3, and MX precipitates have been observed with high yield strength (YS), tensile strength (UTS), hardness and low toughness. In the high temperature range, 923–1033 K (650–760 °C), fine MX, M 7 C 3 , M 23 C 6 , M 2 X, and M 3 C precipitates have been observed with low YS, UTS, hardness and high toughness. The steel tempered at 1033 K (760 °C) was observed to be having best combination of YS, UTS, hardness, toughness and ductility.

Designs, analysis, and applications of nonlinear energy sinks

Abstract: Nonlinear energy sink (NES) is an appropriately designed nonlinear oscillator without positive linear stiffness. NES can suppress vibrations over a wide frequency range due to its targeted energy transfer characteristics. Thus, investigations on NES have attracted a lot of attention since a NES was proposed. Designs, analysis, and applications of NESs are still active since different configurations are needed in various practical circumstances. The present work provides a comprehensive review of state-of-the-art researches on NESs. The work begins with a survey of the generation of a NES and its important vibration control characteristics. The work highlights possible complex dynamics resulting in a NES coupled to a structure. The work also summarizes some significant design on the implements of optimal damping effects and the offsets of NES shortcomings. Then, the work details the applications of NESs in all engineering fields. The concluding remarks suggest further promising directions, such as NESs for multidirectional vibration reduction, NESs with nonlinearities beyond the cubic, potential deterioration caused by a NES, low-cost NESs, NESs for extremely low frequency range, and NESs integrated into active vibration controls. There are 383 references in the review, including some publications of the authors.

Some studies on P91 steel and their weldments

Abstract: In present research article, microstructure evolution in P91 steel and their weldments are reviewed in as-virgin and heat treatment and creep exposure condition. The thermal stability of P91 steel is derived from solid solution strengthening, sub-grain hardening and precipitation hardening. The initial microstructure plays an important role in deciding the mechanical properties of P91 steel and their weldment in long-term ageing and creep exposure condition. Effects of various alloying elements present in P91 steel and their related phase have also been discussed in details. The role of grain coarsening, Cr/Fe ratio, lath widening and dislocation density on creep rupture life of base metal and weldments are discussed. The combined effects of lath martensitic microstructure, residual stress and diffusible hydrogen content on performance of P91 steel material are also discussed.