Failure of metals I : brittle and ductile fracture

A model for the axisymmetric growth and coalescence of small internal voids in elastoplastic solids is proposed and assessed using void cell computations. Two contributions existing in the literature have been integrated into the enhanced model. The first is the model of Gologanu-Leblond-Devaux, extending the Gurson model to void shape effects. The second is the approach of Thomason for the onset of void coalescence. Each of these has been extended heuristically to account for strain hardening. In addition, a micromechanically-based simple constitutive model for the void coalescence stage is proposed to supplement the criterion for the onset of coalescence. The fully enhanced Gurson model depends on the flow properties of the material and the dimensional ratios of the void-cell representative volume element. Phenomenological parameters such as critical porosities are not employed in the enhanced model. It incorporates the effect of void shape, relative void spacing, strain hardening, and porosity. The effect of the relative void spacing on void coalescence, which has not yet been carefully addressed in the literature. has received special attention. Using cell model computations, accurate predictions through final fracture have been obtained for a wide range of porosity, void spacing, initial void shape, strain hardening, and stress triaxiality. These predictions have been used to assess the enhanced model. (C) 2000 Elsevier Science Ltd. All rights reserved.

An extended model for void growth and coalescence - application to anisotropic ductile fracture

Exergy, exergoeconomic and environmental analyses and evolutionary algorithm based multi-objective optimization of combined cycle power plants

Micromechanically-motivated phenomenological Hosford–Coulomb model for predicting ductile fracture initiation at low stress triaxialities

The energy supply to demand narrowing down day by day around the world, the growing demand of power has made the power plants of scientific interest, but most of the power plants are designed by the energetic performance criteria based on first law of thermodynamics only. The real useful energy loss cannot be justified by the fist law of thermodynamics, because it does not differentiate between the quality and quantity of energy. The present study deals with the comparison of energy and exergy analyses of thermal power plants stimulated by coal and gas. This article provides a detailed review of different studies on thermal power plants over the years. This review would also throw light on the scope for further research and recommendations for improvement in the existing thermal power plants.

Energy and exergy analyses of thermal power plants: A review

Second law analysis of a waste heat recovery based power generation system

Effect of strain rate on flow stress and anisotropy of DP600, TRIP780, and AA5182-O sheet metal alloys

The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

The role of microstructural damage in controlling the edge stretchability of Complex-Phase (CP) and Dual-Phase (DP) steels was evaluated using hole tension experiments. The experiments considered a tensile specimen with a hole at the center of specimen that is either sheared (sheared edge condition) or drilled and then reamed (reamed edge condition). The damage mechanism and accumulation in the CP and DP steels were systematically characterized by interrupting the hole tension tests at different strain levels using scanning electron microscope (SEM) analysis and optical microscopy. Martensite cracking and decohesion of ferrite-martensite interfaces are the dominant nucleation mechanisms in the DP780. The primary source of void nucleation in the CP800 is nucleation at TiN particles, with secondary void formation at martensite/bainite interfaces near the failure strain. The rate of damage evolution is considerably higher for the sheared edge in contrast with the reamed edge since the shearing process alters the microstructure in the shear affected zone (SAZ) by introducing work-hardening and initial damage behind the sheared edge. The CP microstructures were shown to be less prone to shear-induced damage than the DP materials resulting in much higher sheared edge formability. Microstructural damage in the CP and DP steels was characterized to understand the interaction between microstructure, damage evolution and edge formability during edge stretching. An analytical model for void evolution and coalescence was developed and applied to predict the damage rate in these rather diverse microstructures.

Cliff Butcher

Papers

Second law analysis of a waste heat recovery based power generation system

Effect of strain rate on flow stress and anisotropy of DP600, TRIP780, and AA5182-O sheet metal alloys

Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

Damage Evolution in Complex-Phase and Dual-Phase Steels during Edge Stretching

Investigation into the shear stress, localization and fracture behaviour of DP600 and AA5182-O sheet metal alloys under elevated strain rates