Corinne E. Packard

Bio: Corinne E. Packard is an academic researcher from Colorado School of Mines. The author has contributed to research in topics: Epitaxy & Nanoindentation. The author has an hindex of 19, co-authored 73 publications receiving 1521 citations. Previous affiliations of Corinne E. Packard include National Renewable Energy Laboratory & Massachusetts Institute of Technology.

Review of Failures of Photovoltaic Modules

Abstract: One key factor of reducing the costs of photovoltaic systems is to increase the reliability and the service life time of the PV modules. Today's statistics show degradation rates of the rated power for crystalline silicon PV modules of 0.8%/year Jordan11. To increase the reliability and the service life of PV modules one has to understand the challenges involved. For this reason, the international Task 13 expert team has summarized the literature as well as their knowledge and personal experiences on actual failures of PV modules. The target audience of this work is PV module designers, PV industry, engineering lines, test equipment developers, testing companies, technological research laboratories, standardisation committees, as well as national and regional planning authorities. In the first part, this document reports on the measurement methods which allow the identification and analysis of PV module failures. Currently, a great number of methods are available to characterise PV module failures outdoors and in labs. As well as using I-V characteristics as a diagnostic tool, we explain image based methods and visual inspection. For each method we explain the basis, indicate current best practice, and explain how to interpret the images. Three thermography methods are explained: thermography under steady state conditions, pulse thermography and lock-in thermography. The most commonly used of these methods is thermography under steady state conditions. Furthermore electroluminescence methods have become an increasingly popular standard lab approach for detecting failures in PV modules. 2A less common but easier to use method is UV fluorescence. This method can be used to detect module failures similar to those detected with thermography and electroluminescence techniques; however, the PV modules must be sited outdoors for at least one and a half years for the method to be effective. For visual documentation of module conditions in the field, we set up a standard which is now accepted and used by all authors documenting such tests. This standard format allows the documentation of visible module failures in standardised way and makes the data accessible for statistical evaluation. Furthermore we introduce a signal transition method for the detection of defective circuits in installed PV modules. All methods are linked to the PV module failures which are able to be found with these methods. In the second part, the most common failures of PV modules are described in detail. In particular these failures are: delamination, back sheet adhesion loss, junction box failure, frame breakage, EVA discolouration, cell cracks, snail tracks, burn marks, potential induced degradation, disconnected cell and string interconnect ribbons, defective bypass diodes; and special failures of thin-film modules, such as micro arcs at glued connectors, shunt hot spots, front glass breakage, and back contact degradation. Where possible, the origin of the failure is explained. A reference to the characterisation method is given to identify the failure. If available, statistics of the failure type in the field and from accelerating aging tests are shown. For each failure, a description of safety issues and the influence on the power loss is given, including typical follow-up failure modes. In the third part, new test methods are proposed for detection of PV module failures in the field. A special focus is made on mechanical tests because many problems have arisen in the last few years from the mechanical loading of modules. These mechanical loads occur during transportation and from snow loads on modules mounted on an incline. Furthermore, testing for UV degradation of PV modules, ammonia corrosion (sometimes found in roofs of stock breeding buildings) and potential induced degradation are described. The latter method caused some controversy within the international standardization committee until the finalization of this report because many alternative suggestions from different countries were proposed. The test methods are explained in detail, linked to failure descriptions and the results are compared to real failure occurrences, where possible. During a past Task 13 project phase, we recognised that the topic �3.2 Characterising and Classifying Failures of PV Modules� is an important on-going subject in the field of PV research. The current review of failure mechanisms shows that the origin and the power loss associated with some important PV module failures is not yet clear (e.g. snail tracks and cell cracks). There are also still some questions as to how best to test for some types of failure (e.g. potential induced degradation and cell cracks). Furthermore, despite the fact that a defective bypass diode or cell interconnect ribbon in a PV module may possibly lead to a fire, very little work has been done to detect these defects in an easy and reliable way once installed in a PV system. However, there are research groups currently working on those topics in order to overcome these challenges. Therefore, it is planed to continue our in-depth review of failures of photovoltaic modules in an extension of the TASK 13 project.

Nanoindentation and contact-mode imaging at high temperatures

Abstract: Technical issues surrounding the use of nanoindentation at elevated temperatures are discussed, including heat management, thermal equilibration, instrumental drift, and temperature-induced changes to the shape and properties of the indenter tip. After characterizing and managing these complexities, quantitative mechanical property measurements are performed on a specimen of standard fused silica at temperatures up to 405 °C. The extracted values of hardness and Young’s modulus are validated against independent experimental data from conventional mechanical tests, and accuracy comparable to that obtained in standard room-temperature nanoindentation is demonstrated. In situ contact-mode images of the surface at temperature are also presented.

Hardening of a metallic glass during cyclic loading in the elastic range

Abstract: Although fatigue failure is well documented in metallic glasses, the mechanism responsible for damage accumulation during cyclic loading below the yield point remains elusive This letter describes a high-resolution nanomechanical study of an Fe-based bulk metallic glass subjected to cyclic loading in the nominal elastic range An increase in the yield load was observed with an increasing number of subyield loading cycles, providing a clean documentation of kinematic irreversibility in very small volumes of material that experience no shear bands either prior to or during cyclic loading

Hot nanoindentation in inert environments

Abstract: An instrument capable of performing nanoindentation at temperatures up to 500 °C in inert atmospheres, including partial vacuum and gas near atmospheric pressures, is described. Technical issues associated with the technique (such as drift and noise) and the instrument (such as tip erosion and radiative heating of the transducer) are identified and addressed. Based on these considerations, preferred operation conditions are identified for testing on various materials. As a proof-of-concept demonstration, the hardness and elastic modulus of three materials are measured: fused silica (nonoxidizing), aluminum, and copper (both oxidizing). In all cases, the properties match reasonably well with published data acquired by more conventional test methods.

Shear bands in metallic glasses

Abstract: Shear-banding is a ubiquitous plastic-deformation mode in materials. In metallic glasses, shear bands are particularly important as they play the decisive role in controlling plasticity and failure at room temperature. While there have been several reviews on the general mechanical properties of metallic glasses, a pressing need remains for an overview focused exclusively on shear bands, which have received tremendous attention in the past several years. This article attempts to provide a comprehensive and up-to-date review on the rapid progress achieved very recently on this subject. We describe the shear bands from the inside out, and treat key materials-science issues of general interest, including the initiation of shear localization starting from shear transformations, the temperature and velocity reached in the propagating or sliding band, the structural evolution inside the shear-band material, and the parameters that strongly influence shear-banding. Several new discoveries and concepts, such as stick-slip cold shear-banding and strength/plasticity enhancement at sub-micrometer sample sizes, will also be highlighted. The understanding built-up from these accounts will be used to explain the successful control of shear bands achieved so far in the laboratory. The review also identifies a number of key remaining questions to be answered, and presents an outlook for the field.

Processing of Bulk Metallic Glass

Abstract: Bulk metallic glass (BMG) formers are multicomponent alloys that vitrify with remarkable ease during solidification. Technological interest in these materials has been generated by their unique properties, which often surpass those of conventional structural materials. The metastable nature of BMGs, however, has imposed a barrier to broad commercial adoption, particularly where the processing requirements of these alloys conflict with conventional metal processing methods. Research on the crystallization of BMG formers has uncovered novel thermoplastic forming (TPF)-based processing opportunities. Unique among metal processing methods, TPF utilizes the dramatic softening exhibited by a BMG as it approaches its glass-transition temperature and decouples the rapid cooling required to form a glass from the forming step. This article reviews crystallization processes in BMG former and summarizes and compares TPF-based processing methods. Finally, an assessment of scientific and technological advancements required for broader commercial utilization of BMGs will be made.

Transfer Printing Techniques for Materials Assembly and Micro/Nanodevice Fabrication

Abstract: Transfer printing represents a set of techniques for deterministic assembly of micro-and nanomaterials into spatially organized, functional arrangements with two and three-dimensional layouts. Such processes provide versatile routes not only to test structures and vehicles for scientific studies but also to high-performance, heterogeneously integrated functional systems, including those in flexible electronics, three-dimensional and/or curvilinear optoelectronics, and bio-integrated sensing and therapeutic devices. This article summarizes recent advances in a variety of transfer printing techniques, ranging from the mechanics and materials aspects that govern their operation to engineering features of their use in systems with varying levels of complexity. A concluding section presents perspectives on opportunities for basic and applied research, and on emerging use of these methods in high throughput, industrial-scale manufacturing.