High internal phase emulsion templating as a route to well-defined porous polymers

Porous materials are currently of great scientific as well as technological interest. A strategy that is increasingly employed to prepare highly porous and well defined macroporous polymers is emulsion templating, whereby the droplets of a high internal phase emulsion are used to create pores in a solid material by curing or polymerization of the emulsion continuous phase. This Feature Article covers recent work in this area, focusing on: the preparation of such materials from new precursors and via novel approaches; the chemical modification of existing materials; and the application of the resulting porous structures in diverse areas of science and technology.

Functional Porous Polymers by Emulsion Templating: Recent Advances

Surfactant-free high internal phase emulsions stabilized by cellulose nanocrystals

Poly(divinylbenzene) emulsion-derived (PolyHIPE) solid foams prepared with porogens (toluene, chlorobenzene, (2-chloroethyl)benzene, 1,2-dichlorobenzene, and 1-chloro-3-phenylpropane) in the oil phase have morphologies and surface areas that are strongly influenced by the nature of the porogen. For the case where the surfactant employed is Span 80, we show that the solid foam structure depends on (i) the ability of the solvent to swell the growing network, (ii) the solvent polarity, and (iii) the ability of the solvent to adsorb at the emulsion interface. In particular, relatively polar solvents that are able to transport water through the emulsion continuous phase (Ostwald ripening) are shown to produce much lower surface areas than analogous resins prepared by homogeneous solution polymerization of divinylbenzene in the presence of the solvent in question alone. The influence of Ostwald ripening is further suggested by the observation that surface area decreases with increasing emulsion aqueous phase co...

Morphology and Surface Area of Emulsion-Derived (PolyHIPE) Solid Foams Prepared with Oil-Phase Soluble Porogenic Solvents: Span 80 as Surfactant

Recently, a series of new monomers and polymerization mechanisms has been applied to the templating of high internal phase emulsions (HIPEs) providing a route to hierarchically porous materials with a range of functionalities and applications The high degree of control over the pore size is another attractive feature of these materials Usually, the continuous phase contains monomers, the droplet phase is used to template the large, primary pores, which are interconnected by secondary pores The addition of nonpolymerizable components to the continuous phase can result in phase separation during polymerization and tertiary pores Applications include polymer supports for catalysis and synthesis, separation and filtration, cell culture media, enzyme supports, and structural and isolation applications

High internal phase emulsion templating--a path to hierarchically porous functional polymers.

The formation of the interconnected morphology of open-cell styrene/divinylbenzene (DVB) PolyHIPE copolymers has been studied by scanning electron microscopy on frozen HIPE samples at different stages of polymerisation, a technique known as cryo-SEM. The transition from discrete emulsion droplets to interconnected cells was observed to occur around the gelpoint of the polymerising system. This would suggest that the formation of holes between adjacent cells is due to the contraction of the thin monomeric films on conversion of monomer to polymer, as a result of the higher density of the latter.

D. P. Gregory

Papers

Study of the formation of the open-cellular morphology of poly(styrene/divinylbenzene) polyHiPE materials by cryo-SEM