The present disclosure is a method and system for production of carboxylic based chemicals, including carboxylic acids and salts. A method for producing at oxalic acid may include receiving an anolyte feed at an anolyte region of an electrochemical cell including an anode and receiving a catholyte feed including carbon dioxide and an alkali metal hydroxide at a catholyte region of the electrochemical cell including a cathode. Method may include applying an electrical potential between the anode and cathode sufficient to reduce the carbon dioxide to at least one reduction product and converting the at least one reduction product and the alkali metal hydroxide to an alkali metal oxalate via a thermal reactor. The method may further include receiving the alkali metal oxalate at an electrochemical acidification electrolyzer and converting the alkali metal oxalate to oxalic acid at the electrochemical acidification electrolyzer.

Integrated process for producing carboxylic acids from carbon dioxide

The present disclosure is a method and system for the reduction of carbon dioxide. The method may include receiving hydrogen gas at an anolyte region of an electrochemical cell including an anode, the anode including a gas diffusion electrode, receiving an anolyte feed at an anolyte region of the electrochemical cell, and receiving a catholyte feed including carbon dioxide and an alkali metal bicarbonate at a catholyte region of the electrochemical cell including a cathode. The method may include applying an electrical potential between the anode and cathode sufficient to reduce the carbon dioxide to at least one reduction product.

Method and System for Electrochemical Reduction of Carbon Dioxide Employing a Gas Diffusion Electrode

One of the crucial steps for the conversion of CO2 into polymers is the catalytic formate to oxalate coupling reaction (FOCR). Formate can be obtained from the (electro)catalytic reduction of CO2, while oxalate can be further processed toward building blocks for modern plastics. In its 175 year history, multiple parameters for the FOCR have been suggested to be of importance. Yet, no comprehensive understanding considering all those parameters is available. Hence, we aim to assess the relative impact of all those parameters and deduce the optimal reaction conditions for the FOCR. We follow a systematic two-stage approach in which we first evaluate the most suitable categorical variables of catalyst, potential poisons, and reaction atmospheres. In the second stage, we evaluate the impact of the continuous variables temperature, reaction time, catalyst loading, and active gas removal within previously proposed ranges, using a response surface modeling methodology. We found KOH to be the most suitable catalyst, and it allows yields of up to 93%. Water was found to be the strongest poison, and its efficient removal increased oxalate yields by 35%. The most promising reaction atmosphere is hydrogen, with the added benefit of being equal to the gas produced in the reaction. The temperature has the highest impact on the reaction, followed by reaction time and purge rates. We found no significant impact of catalyst loading on the reaction within the ranges reported previously. This research provides a clear and concise multiparameter optimization of the FOCR and provides insight into the reaction cascade involving the formation and decomposition of oxalates from formate.

David Strauss

Papers

Manufacture of oxalates.