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Edward Chlebus

Bio: Edward Chlebus is an academic researcher from Wrocław University of Technology. The author has contributed to research in topics: Selective laser melting & Microstructure. The author has an hindex of 16, co-authored 70 publications receiving 1547 citations.


Papers
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Journal ArticleDOI
TL;DR: The microstructural and mechanical properties of Inconel 718 were determined on the specimens manufactured by selective laser melting (SLM) of prealloyed powder as mentioned in this paper, showing that columnar grains of supersaturated solid solution with internal microsegregation of Nb and Mo, demonstrated by fractions of Laves eutectic or its divorced form in interdendritic regions.
Abstract: The microstructural and mechanical properties of Inconel 718 were determined on the specimens manufactured by selective laser melting (SLM) of prealloyed powder. High- density (99.8%) cylindrical specimens were built with four orientations (0°, 45°, 45°×45° and 90°) in relation to the building and scanning directions. Because of directional, dendritic-cellular grain growth, microstructure of the as-built specimens was characterized by columnar grains of supersaturated solid solution with internal microsegregation of Nb and Mo, demonstrated by fractions of Laves eutectic or its divorced form in interdendritic regions. Such a heterogeneous microstructure is unsuitable for direct post-process aging and makes the alloy sensitive to subsolidus liquation during rapid heating to the homogenizing temperature. In homogenized and aged condition, the alloy received a very good set of mechanical properties in comparison with the wrought material. In heat-treated condition, like in as-built condition, weak anisotropy of properties was found, manifested by lower Young's modulus, yield strength and tensile strength of the specimens extended along the build direction in comparison to the values for the other variants of the specimens. This is attributed to the fact that the grains maintained their geometric and crystallographic texture obtained during solidification.

512 citations

Journal ArticleDOI
TL;DR: In this article, the influence of the SLM manufacturing strategy on mechanical properties and microstructure of the as-built Ti-6Al-7Nb alloy was determined by tensile and compression testing.

328 citations

Journal ArticleDOI
TL;DR: In this paper, high-density 316 L specimens were fabricated by selective laser melting (SLM) and different processing parameters, including laser power (100, 200 W) and scanning strategies (alternating stripes without and with remelting after every layer) were employed to evaluate their impact on microstructure and texture of the specimens.
Abstract: High-density 316 L specimens were fabricated by selective laser melting (SLM). Different processing parameters, including laser power (100, 200 W) and scanning strategies (alternating stripes without and with re-melting after every layer) were employed to evaluate their impact on microstructure and texture of the specimens. Microstructures of the specimens in as-built condition were characterised by columnar grains of austenite with intercellular segregation of Mo, Cr and Si, resulting in creation of non-equilibrium eutectic ferrite. It was found that laser energy density and scanning strategy strongly affect cellular substructure of austenite and amount of ferrite, as well as kind and degree of texture. Specific microstructure of austenite in as-built condition is the cause of almost double increase of yield strength accompanied by much smaller improvement of ultimate tensile strength and 1.4 times reduction of elongation at fracture in comparison of properties of hot-rolled SS316L sheet. Moreover, features of this substructure determine kind of the changes occurring during stress relieving at 800 °C for 5 h (among others, precipitation of sigma-phase strongly activated by presence of ferrite and residual stresses), demonstrated by decreased yield strength value with no significant changes of ultimate tensile strength and elongation. At the same time, an attempt was made to explain some unclearly interpreted observations in the literature related to a correlation between process parameters, microstructure and properties of SLM-processed steel 316 L.

297 citations

Journal ArticleDOI
TL;DR: In this article, the authors examined the possibility and accuracy of application of industrial tomography (XCT) method for discontinuity and porosity detection in parts made of 316L stainless steel powder produced by Selective Laser Melting technology.

170 citations

Journal ArticleDOI
TL;DR: In this article, the quality of surface treatment of components with complex spatial structure, made of Ti-6Al-7Nb alloy by powder-bed selective laser melting (SLM), is estimated.

105 citations


Cited by
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Journal ArticleDOI
TL;DR: A review of the emerging research on additive manufacturing of metallic materials is provided in this article, which provides a comprehensive overview of the physical processes and the underlying science of metallurgical structure and properties of the deposited parts.

4,192 citations

Journal ArticleDOI
TL;DR: In this paper, the authors describe the complex relationship between additive manufacturing processes, microstructure and resulting properties for metals, and typical microstructures for additively manufactured steel, aluminium and titanium are presented.

2,837 citations

Journal ArticleDOI
TL;DR: In this article, a review of additive manufacturing (AM) techniques for producing metal parts are explored, with a focus on the science of metal AM: processing defects, heat transfer, solidification, solid-state precipitation, mechanical properties and post-processing metallurgy.
Abstract: Additive manufacturing (AM), widely known as 3D printing, is a method of manufacturing that forms parts from powder, wire or sheets in a process that proceeds layer by layer. Many techniques (using many different names) have been developed to accomplish this via melting or solid-state joining. In this review, these techniques for producing metal parts are explored, with a focus on the science of metal AM: processing defects, heat transfer, solidification, solid-state precipitation, mechanical properties and post-processing metallurgy. The various metal AM techniques are compared, with analysis of the strengths and limitations of each. Only a few alloys have been developed for commercial production, but recent efforts are presented as a path for the ongoing development of new materials for AM processes.

1,713 citations

Journal ArticleDOI
TL;DR: Selective laser melting (SLM) is a particular rapid prototyping, 3D printing, or additive manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders as mentioned in this paper.
Abstract: Selective Laser Melting (SLM) is a particular rapid prototyping, 3D printing, or Additive Manufacturing (AM) technique designed to use high power-density laser to melt and fuse metallic powders. A component is built by selectively melting and fusing powders within and between layers. The SLM technique is also commonly known as direct selective laser sintering, LaserCusing, and direct metal laser sintering, and this technique has been proven to produce near net-shape parts up to 99.9% relative density. This enables the process to build near full density functional parts and has viable economic benefits. Recent developments of fibre optics and high-power laser have also enabled SLM to process different metallic materials, such as copper, aluminium, and tungsten. Similarly, this has also opened up research opportunities in SLM of ceramic and composite materials. The review presents the SLM process and some of the common physical phenomena associated with this AM technology. It then focuses on the following a...

1,455 citations

Journal ArticleDOI
TL;DR: In this paper, the effect of several heat treatments on the microstructure and mechanical properties of Ti6Al4V processed by Selective Laser Melting (SLM) is studied.

1,320 citations