This Review gives an overview of precursor systems, their processing, and the final precursor-dependent structure of carbon fibers (CFs) including new developments in precursor systems for low-cost CFs. The following CF precursor systems are discussed: poly(acrylonitrile)-based copolymers, pitch, cellulose, lignin, poly(ethylene), and new synthetic polymeric precursors for high-end CFs. In addition, structure-property relationships and the different models for describing both the structure and morphology of CFs will be presented.

Carbon Fibers: Precursor Systems, Processing, Structure, and Properties

In this paper, we focus on the recent advances on the physical chemistry of lignin. Emerging trends of incorporating lignin in promising future applications such as controlled release, saccharification of lignocelluloses, bioplastics, composites, nanoparticles, adsorbents and dispersants, in electro-chemical applications and carbon fibers, are also reviewed. We briefly describe the complexity of the lignin structure that influences the solution behavior, both as a macromolecule and a colloid, as well as the potential of being a renewable precursor in the development of high-value applications. Special attention is paid on summarizing the present knowledge on lignin colloidal stability and surface chemistry.

Lignin: Recent advances and emerging applications

Bonded repair of composite aircraft structures: A review of scientific challenges and opportunities

Heteroatom-doped porous carbon materials (HPCMs) have found extensive applications in adsorption/separation, organic catalysis, sensing, and energy conversion/storage. The judicious choice of carbon precursors is crucial for the manufacture of HPCMs with specific usages and maximization of their functions. In this regard, polymers as precursors have demonstrated great promise because of their versatile molecular and nanoscale structures, modulatable chemical composition, and rich processing techniques to generate textures that, in combination with proper solid-state chemistry, can be maintained throughout carbonization. This Review comprehensively surveys the progress in polymer-derived functional HPCMs in terms of how to produce and control their porosities, heteroatom doping effects, and morphologies and their related use. First, we summarize and discuss synthetic approaches, including hard and soft templating methods as well as direct synthesis strategies employing polymers to control the pores and/or heteroatoms in HPCMs. Second, we summarize the heteroatom doping effects on the thermal stability, electronic and optical properties, and surface chemistry of HPCMs. Specifically, the heteroatom doping effect, which involves both single-type heteroatom doping and codoping of two or more types of heteroatoms into the carbon network, is discussed. Considering the significance of the morphologies of HPCMs in their application spectrum, potential choices of suitable polymeric precursors and strategies to precisely regulate the morphologies of HPCMs are presented. Finally, we provide our perspective on how to predefine the structures of HPCMs by using polymers to realize their potential applications in the current fields of energy generation/conversion and environmental remediation. We believe that these analyses and deductions are valuable for a systematic understanding of polymer-derived carbon materials and will serve as a source of inspiration for the design of future HPCMs.

Polymer-Derived Heteroatom-Doped Porous Carbon Materials.

This paper reviews the research and development works conducted over the past few decades on carbon fiber reinforced metal matrix composites (CFR-MMC). The structure and composition of carbon fiber and its bonding to metal matrix have an impact on the properties of the resulting CFR-MMC remarkably. The research efforts on process optimization and utilizing of carbon fibers are discussed in this review. The effect of carbon fiber on structural, physical and mechanical properties of metal matrix composite are studied as well. This review also provide an overview of the research to date on various fabrication methods that is used for production of CFR-MMC.

Carbon fiber reinforced metal matrix composites: Fabrication processes and properties

The properties, structure, and processing of carbon fibers are reviewed. Carbon fibers are made from several precursors, with PAN being the dominating precursor in the market. Carbon fibers have high tensile strength, high modulus (up to the theoretical limit of around 1000 GPa), and low density, depending on the structure and processing in very limited combinations. Both the structure and composition of the precursor affect the properties of the resulting carbon fibers significantly. Although the essential processes for carbon fiber production are similar, different precursors require different processing conditions in order to achieve improved performance. Future developments are discussed.

Carbon Fibers: Precursors, Manufacturing, and Properties

The production of carbon fibers based on lignin reduces the cost and the environmental impact associated with carbon fiber manufacturing. However, the melt processing of lignin as a carbon fiber precursor is challenging due to its brittleness and limited thermoplastic behavior. For this reason we produce biopolymer blends based on Alcell organosolv hardwood lignin, hydroxypropyl modified Kraft hardwood, and a thermoplastic elastomer polyurethane (TPU). Samples with TPU content greater than 30% showed excellent melt processability and carbonization yield (35% carbon yield for the samples containing 30% of TPU). The thermal properties were analyzed by differential scanning calorimetry, rheology and thermogravimetric analysis. Fourier infrared measurements were utilized to explain the lignin/TPU interactions which governed the thermal and rheological behavior of the blends. SEM analysis showed that the blends produce a homogeneous structure which was void free after carbonization. These structurally compleme...

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Biobased Structurally Compatible Polymer Blends Based on Lignin and Thermoplastic Elastomer Polyurethane as Carbon Fiber Precursors

Different softwood lignin O-acyl derivatives, i.e., methacrylated, hexanoylated, benzoylated, methoxybenzoylated, and cinnamoylated lignin are synthesized and subjected to melt spinning. In the presence of spinning aids such as vanillin and ethylene glycol dimethacrylate, multifilament melt spinning is accomplished with spinning speeds up to 500 m min−1, which allowed for realizing uniform precursor fibers 17 μm in diameter. Out of all acyl-derivatives of softwood lignin investigated, cinnamoylated softwood lignin (CL) turned out to be superior in terms of processability. CL-derived precursor fibers are oxidatively thermostabilized and then carbonized applying carbonization temperatures up to 2200 °C. Carbon fiber structure formation is followed in detail by wide-angle X-ray scattering and Raman spectroscopy. An orientation ≤53% and a d 002 spacing of 0.353 nm is achieved. According to small angle X-ray scattering, carbon fibers have a porosity of ≈38%. CL-derived carbon fibers are also characterized in terms of mechanical properties. Tensile strengths up to 0.93 GPa (average 0.75 GPa) are obtained and follow Weibull statistics. Elastic moduli are ≤66.5 GPa (average 41.1 GPa).

Erik Frank

Papers

Carbon Fibers: Precursor Systems, Processing, Structure, and Properties

Carbon Fibers: Precursors, Manufacturing, and Properties

Biobased Structurally Compatible Polymer Blends Based on Lignin and Thermoplastic Elastomer Polyurethane as Carbon Fiber Precursors

Carbon Fibers: Precursor Systems, Processing, Structure, and Properties

Carbon Fibers Prepared from Melt Spun Peracylated Softwood Lignin: an Integrated Approach