Iain Harber

Bio: Iain Harber is an academic researcher from Loughborough University. The author has contributed to research in topics: Thermoelectric generator. The author has an hindex of 1, co-authored 1 publications receiving 5 citations.

A comparison of four modelling techniques for thermoelectric generator

Abstract: The application of state-of-art thermoelectric generator (TEG) in automotive engine has potential to reduce more than 2% fuel consumption and hence the CO2 emissions. This figure is expected to be increased to 5%~10% in the near future when new thermoelectric material with higher properties is fabricated. However, in order to maximize the TEG output power, there are a few issues need to be considered in the design stage such as the number of modules, the connection of modules, the geometry of the thermoelectric module, the DC-DC converter circuit, the geometry of the heat exchanger especially the hot side heat exchanger etc. These issues can only be investigated via a proper TEG model. The authors introduced four ways of TEG modelling which in the increasing complexity order are MATLB function based model, MATLAB Simscape based Simulink model, GT-power TEG model and CFD STAR-CCM+ model. Both Simscape model and GT-Power model have intrinsic dynamic model performance. MATLAB function based model and STAR-CCM+ model can be developed to have only steady state performance or to include dynamic performance. Steady state model can be used in quick assessment of TEG performance and for initial design optimization. However, only dynamic model can give the accurate prediction of TEG output during engine transient cycles. This paper also demonstrates finding the answers to three TEG related questions using STAR-CCM+, Simscape and MATLAB function based Simulink model respectively.

Thermoelectric Generators for Automotive Waste Heat Recovery Systems Part I: Numerical Modeling and Baseline Model Analysis

Abstract: A numerical model has been developed to simulate coupled thermal and electrical energy transfer processes in a thermoelectric generator (TEG) designed for automotive waste heat recovery systems. This model is capable of computing the overall heat transferred, the electrical power output, and the associated pressure drop for given inlet conditions of the exhaust gas and the available TEG volume. Multiple-filled skutterudites and conventional bismuth telluride are considered for thermoelectric modules (TEMs) for conversion of waste heat from exhaust into usable electrical power. Heat transfer between the hot exhaust gas and the hot side of the TEMs is enhanced with the use of a plate-fin heat exchanger integrated within the TEG and using liquid coolant on the cold side. The TEG is discretized along the exhaust flow direction using a finite-volume method. Each control volume is modeled as a thermal resistance network which consists of integrated submodels including a heat exchanger and a thermoelectric device. The pressure drop along the TEG is calculated using standard pressure loss correlations and viscous drag models. The model is validated to preserve global energy balances and is applied to analyze a prototype TEG with data provided by General Motors. Detailed results are provided for local and global heat transfer and electric power generation. In the companion paper, the model is then applied to consider various TEG topologies using skutterudite and bismuth telluride TEMs.

Improved thermoelectric generator performance using high temperature thermoelectric materials

Abstract: Thermoelectric generator (TEG) has received more and more attention in its application in the harvesting of waste thermal energy in automotive engines. Even though the commercial Bismuth Telluride thermoelectric material only have 5% efficiency and 250°C hot side temperature limit, it is possible to generate peak 1kW electrical energy from a heavy-duty engine. If being equipped with 500W TEG, a passenger car has potential to save more than 2% fuel consumption and hence CO2 emission reduction. TEG has advantages of compact and motionless parts over other thermal harvest technologies such as Organic Rankine Cycle (ORC) and Turbo-Compound (TC). Intense research works are being carried on improving the thermal efficiency of the thermoelectric materials and increasing the hot side temperature limit. Future thermoelectric modules are expected to have 10% to 20% efficiency and over 500°C hot side temperature limit. This paper presents the experimental synthesis procedure of both p-type and n-type skutterudite thermoelectric materials and the fabrication procedure of the thermoelectric modules using this material. These skutterudite materials were manufactured in the chemical lab in the University of Reading and then was fabricated into modules in the lab in Cardiff University. These thermoelectric materials can work up to as high as 500°C temperature and the corresponding modules can work at maximum 400°C hot side temperature. The performance loss from materials to modules has been investigated and discussed in this paper. By using a validated TEG model, the performance improvement using these modules has been estimated compared to commercial Bisemous Telluride modules.

A Transient Modeling of the Thermoelectric Generators for Application in Wireless Sensor Network Nodes

Abstract: This paper reports results of the transient modeling of thermoelectric cooling/heating modules as power generators with the aim to select preferable ones for use in thermal energy harvesting wireless sensor network nodes. A study is conducted using the selected commercial thermoelectric generators within the node of a compact design with aluminum PCBs. Their equivalent electro-thermal models suitable for SPICE-like simulators are presented. Model components are extracted from the geometrical, physical and thermo-electrical parameters and/or experimentally. SPICE simulation results mismatch within 7% in comparison with the experimental measurements. The presented model is used for the characterization of different thermoelectric generators within the wireless sensor network node from the aspects of harvesting efficiency, cold boot time, node dimensions and compactness, and maximum applicable temperature. The choice of the preferred generator is determined by its electrical resistance, the number of thermoelectric pairs, external area and thermoelectric legs length, depending on the primary design goal and imposed thermal operating conditions. The node can provide load power of 1.3 m W and the cold boot time of 66 s for generator with 31 thermoelectric pairs at a temperature difference of 15 ° C with respect to the ambient, and 7.6 m W of load power and the cold boot time of 40 s for generator with 71 thermoelectric pairs at a temperature difference of 25 ° C .

The role of thermoelectric generator in the efficient operation of vehicles

Abstract: In the face of the internationally tightened requirements and regulations for CO2 emissions from the transportation sector, waste heat recovery using a thermoelectric generator (TEG) has become the most significant research interest. A vehicular TEG, converting otherwise wasted thermal energy from engines to electricity directly for use in the vehicle systems, is a promising approach for vehicle original equipment manufacturers (OEMs) to reduce fuel consumption and lower CO2 emissions. This thesis aims to explore the main challenges to be faced in the commercialization of TEGs. Based on a review of the literature, four research gaps have been identified, which are respectively: * Translating the material improvements into TEG Performance, * Transient behaviors of vehicular TEGs under driving cycles, * Fuel saving percentage and cost-benefit estimation of TEG, * Bidirectional characteristic of TEM and bifunctional vehicular TEG. To directly address these research gaps, a quasi-static TEM model, a dynamic TEG model, a semi-empirical vehicular TEG model, and a dual-model TEM model have been respectively developed and validated through experiments on both TEM test rigs and TEG engine test benches. These developed models are used as tools to investigate the performance of TEG, parameters sensitivity, and integration effects. Model-based TEG control, TEG cost benefit ratio and feasibility of a bifunctional TEG are also explored based on the developed models. The simulation results show that TEG power generation is highly sensitive to the heat transfer coefficient of hot side heat exchanger and thermal contact resistance. The TEG installation position is identified as the most important integration effect. It has been found by the simulation result that the fuel saving with TEG installed upstream of the three-way catalyst (TWC) is 50% higher than the fuel saving with TEG installed downstream of the TWC. The fuel saving percentage for a skutterudite vehicular TEG, which can generate around 400-600W in constant speed 120km/h, is 0.5-3.6% depending on the integration position in the exhaust line. A 3-minute faster warm-up effect of engine oil can be obtained when the bifunctional TEG works in engine warm-up mode with electrical current applied.