Modern multivariate statistical analysis : a graduate course and handbook

Internal combustion engine lubrication is essential for unwanted energy and material losses. As part of the experimental work, the lubricity of both new and worn motor oils of Society of Automotive Engineers (SAE) 15W-40 and SAE 10W-40 with different American Petroleum Institute (API) performance classifications, which were taken from various motor trains during maintenance or oil change, was assessed. A total of sixteen lubricant samples were evaluated. Lubricity, i.e., the load capacity of the lubricating film, was evaluated on the basis of the Reichert test. Viscosity, as one of the most important parameters of lubricants, was evaluated by the Stabinger Viscometer. Chemical degradation of motor oils (oxidation, nitration, sulfation), contamination of oils with fuel, soot, water, and loss of antioxidant zinc dialkyldithiophosphate (ZDDP) were monitored by Fourier-transform infrared (FTIR) spectroscopy. Of the fresh motor oils, OMV 10W-40 API SL/CF motor oil had the best lubricity. URANIA LD 15W-40 API CI-4 and M7ADS V 15W-40 API CI-4 CH-4/SL oils showed similar lubricity. M7ADS III 15W-40 API CF-4/SG motor oil showed the highest wear of wear surface, i.e., the lowest lubricity, of the tested new motor oils. Correlation analysis of the experimental data confirmed that the fuel content penetrated the motor oils significantly negatively correlates with the viscosity (R = −0.87). The low water contamination in motor oil does not cause a significant negative effect on lubricity. A significant correlation between the oxidation, nitration, and sulfation products of chemical degradation of the tested oils was confirmed (R ≥ 0.90). These degradation products improve lubricity due to their polarity, i.e., they have caused better lubricity of worn oils compared to new motor oils. Even the depletion of the antioxidant ZDDP did not affect the reduction in lubricity and anti-abrasion properties of chemically degraded motor oils. The experimental results of testing of worn motor oils taken from motor trains showed that current motor oils have excellent lubricity, which they maintain throughout their life.

Study of the Effect of Physicochemical Degradation and Contamination of Motor Oils on Their Lubricity

The processes of degradation of engine oils operated in passenger cars of a uniform fleet of 25 vehicles were analyzed for oxidation content using infrared (IR) spectroscopy. As part of the experiment, the changes in engine oils occurring during actual operation (under conditions which can be described as “harsh”, i.e., short distance driving, frequent starting of the engine, and extended engine idling) have been observed. An evaluation of the Fourier transform infrared spectroscopy (FTIR) spectrum of an engine oil sample was presented. The infrared spectra of both fresh and used oils were recorded with the Thermo Nicolett IS5. The tests were conducted according to the Appendix A2 of ASTM 2412. For the used engine oil differentiation process, FTIR spectra were analyzed in the regions of 1,700–2,000 cm−1 and 3,600-3,700 cm−1. The FTIR spectrometry is demonstrated to be effective for the analysis and monitoring of processes of oxidation and shown to provide rapid and accurate information relating to the aging process of engine oils. The results may facilitate decision-making regarding the service life of engine oils. The achieved dependencies can make it possible to upgrade the sensor assembly consisting of an FTIR source.

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FTIR analysis and monitoring of used synthetic oils operated under similar driving conditions

Several civilian vehicles in China operate in urban traffic conditions and have their motor oil changed every 5,000 km. This study investigates the variations in oil properties after servicing at 5,000 km, based on systematic road tests (including a repeated test, a parallel test, and a new vehicle test). The physicochemical properties, changes in components, oxidation stability, detergent-dispersant performance, and tribological properties of motor oils were analyzed. The results showed that the total acid number (TAN) of oils increased with the operation mileage, by up to 1.41 mgKOH/g. The total base number (TBN) decreased after the road tests were completed, and the decrease was less than 44.6%. The kinematic viscosity (KV) of most oils decreased initially and then stabilized in the middle stage, before starting to increase later in the experiment. The change in KV at 100 °C was less than 15.96%. The oxidation onset temperature (OOT) of the oils diminished gradually with the operation mileage. All OOT values of the used oils were higher than 210 °C. A spot test indicated that the used oils retained their detergent-dispersant performance to an appropriate extent. The four-ball wear scar diameters and friction coefficient of the used oils did not increase significantly after the road tests were completed. This study can serve as a reference for end-users when changing motor oils.

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Motor oil degradation during urban cycle road tests

The condition of the motor oil in civilian cars is difficult to monitor; hence, we propose a method to evaluate the degree of degradation of motor oil using an on-board diagnostic (OBD) system. Three civilian cars and four motor oils (containing mineral oils and synthetic oils) were subjected to five groups of road tests under urban traffic and high-way conditions. The operation information, oil service time, mileage, engine operation time, idle time of the engine, and number of start-ups of the engine were obtained using the proposed OBD system. Physiochemical properties and changes in the components of motor oils during road tests were analyzed in laboratory. The theoretical model of the comprehensive indicators of driving parameters and oil properties were established. The proposed method was successfully applied to different cars, motor oils, and operating conditions in road tests. All the theoretical models had high accuracy and precision. Herein, we provide a method to monitor the oil condition with real-time driving parameters and provide a reference for end users to change their motor oil reasonably.

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Motor oil condition evaluation based on on-board diagnostic system

Evaluation of motor oils is given a big attention due to a fact that during the years it was proven that lubrication is a key factor influencing a service life of vehicles and industrial engines. Motor oil must fully serve in various operational conditions (such as city traffic with frequent braking and acceleration) as well as in different climatic conditions (arctic winters or tropical summer heat). Therefore, the change of the motor oil should be optimized in order to ensure proper engine efficiency and extend its service life.The article presents result of testing of two types of used motor oils with the same specification ACEA E4/E7, SAE 10W-40, from two different suppliers. These oils were used in a high-volume diesel engine of IVECO CITY BUS. The sales representatives recently offered a more expensive motor oil (in the text marked oil B) claimed that in their oil can extend the change interval from 40,000 km to 80,000 km.Evaluation of selected parameters did not prove that after exceeding of change interval 40,000 km, the more expensive motor oil would ensure all required functions as it had been declared by the supplier's sales representative.

Definition of a Motor Oil Change Interval for High‑Volume Diesel Engines Based on its Current Characteristics Assessment

The TBN (Total Base Number) parameter is generally recognized by both engine oil processors and engine manufacturers as a key factor of oil quality. This is especially true for lubricating oils used in diesel and gas engines, which are exposed to relatively high temperatures and, therefore, require more effective protection against degradation. The FTIR spectrometry method together with a multivariate statistical software helped to create a model for the determination of TBN of worn motor oil SAE 15W-40 ACEA: E5/E7, API: CI-4. The best results were provided using a model FTIR with Partial Least Squares (PLS) regression in an overall range of 4000–650 cm−1 without the use of mathematical adjustments of the scanned spectra by derivation. Individual spectral information was condensed into nine principal components with linear combinations of the original absorbances at given wavenumbers that are mutually not correlated. A correlation coefficient (R) between values of TBN predicted by the FTIR-PLS model and values determined using a potentiometric titration in line with the CSN ISO 3771 standard reached a value of 0.93. The Root Mean Square Error of Calibration (RMSEC) was determined to be 0.171 mg KOH.g−1, and the Root Mean Square Error of Prediction (RMSEP) was determined to be 0.140 mg KOH.g−1. The main advantage of the proposed FTIR-PLS model can be seen in a rapid determination and elimination of the necessity to work with dangerous chemicals. FTIR-PLS is used mainly in areas of oil analysis where the speed of analysis is often more important than high accuracy.

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FTIR Spectrometry with PLS Regression for Rapid TBN Determination of Worn Mineral Engine Oils

In the paper there are results presented of yearlong testing of operation of a trolleybus Škoda 26Tr Solaris, which is equipped with energy storage lithium-titanate traction battery using nanocrystals (nLTO). The trolleybus has been in operation on routes of public transport in the city Zlín (Czech Republic) for more than one year. In addition, investigation in real operation for this kind of trolleybus, hybrid trolleybus equipped with a diesel generator and a bus regarding meeting the EURO 6 emissions standard with regard to electricity and diesel fuel consumption per 1 km was carried out. The experiment was carried out in the months with average outside temperature -3.5 oC, 18.7 oC, respectively.

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Comparison of electricity and fossil fuel consumption in trolleybuses and buses

Viscosity is considered to be a key factor in the quality of lubrication by oil and engine manufacturers and is therefore one of the most monitored parameters of lubricants. FTIR (Fourier-transform infrared) spectrometry in combination with Partial Least Squares (PLS) and Principal Component Regression (PCR) was therefore proposed and tested as an alternative to the standardized method for determining the kinematic viscosity at 100 °C with an Ubbelohde capillary viscometer (CSN EN ISO 3104) of worn-out motor oil grade SAE 15W-40. The FTIR-PLS model in the spectral region of 1750–650 cm−1 with modification of the spectra by the second derivative proved to be the most suitable. A significant dependence of R = 0.95 was achieved between the viscosity values of 190 samples of worn-out motor oils, which were determined by a standardized laboratory method, and the values predicted by the FTIR-PLS model. The Root Mean Square Error of Calibration (RMSEC) parameter reached 0.148 mm2s−1 and the Root Mean Square Error of Prediction (RMSEP) parameter reached 0.190 mm2s−1. The proposed method for determining the kinematic viscosity at 100 °C by the FTIR-PLS model is faster compared to the determination according to the CSN EN ISO 3104 standard, requires a smaller amount of oil sample for analysis and produces less waste chemicals.

Ivana Hurtová

Papers

Study of the Effect of Physicochemical Degradation and Contamination of Motor Oils on Their Lubricity

Definition of a Motor Oil Change Interval for High‑Volume Diesel Engines Based on its Current Characteristics Assessment

FTIR Spectrometry with PLS Regression for Rapid TBN Determination of Worn Mineral Engine Oils

Comparison of electricity and fossil fuel consumption in trolleybuses and buses

Application of FTIR-ATR Spectrometry in Conjunction with Multivariate Regression Methods for Viscosity Prediction of Worn-Out Motor Oils