J. L. Kardos

Bio: J. L. Kardos is an academic researcher from Washington University in St. Louis. The author has contributed to research in topics: Composite number & Curing (chemistry). The author has an hindex of 24, co-authored 41 publications receiving 4049 citations. Previous affiliations of J. L. Kardos include University of South Florida.

The Halpin-Tsai Equations: A Review

Abstract: The Halpin-Tsai equations are based upon the “self-consistent micromechanics method” developed by Hill. Hermans employed this model to obtain a solution in terms of Hill's “reduced moduli”. Halpin and Tsai have reduced Hermans' solution to a simpler analytical form and extended its use for a variety of filament geometries. The development of these micromechanic's relationships, which form the operational bases for the coniposite analogy of Halpin and Kardos for semi-crystalline polymers, are reviewed herein.

A review of methods for improving the interfacial adhesion between carbon fiber and polymer matrix

Abstract: The interfacial properties between carbon fibers and surrounding matrix of a composite are drastically affected by interfacial structure. This structure mainly relates to the surface physico-chemistry of the fiber, which includes its surface chemical groups and microstructure, morphology, surface area, and surface free energy. These properties can be changed by various surface treatments, including various dry and wet oxidation steps, plasma treatment, electrodischarge, and fiber sizing or coating. These methods improve the interfacial properties significantly and synergistically, although each treatment has its specific application area.

A model for resin flow during composite processing: Part 1—general mathematical development

Abstract: A generalized three-dimensional model for resin flow during composite processing has been developed. The model is based on a theory of consolidation and flow through a porous medium, which considers that the total force acting on a porous medium is countered by the sum of the opposing forces, including the force due to the spring-like effect of the fiber network and the hydrostatic force due to the pressure of the liquid within the porous medium. The flow in the laminate is described in terms of Darcy's Law for flow in a porous medium, which requires a knowledge of the fiber network permeability and the viscosity of the flowing fluid. Unlike previous resin flow models, this model properly considers the flows in different directions to be coupled and provides a unified approach in arriving at the solution. Comparison of numerical solutions with the closed form analytical solution shows good agreement. Resin pressure profiles show that the pressure gradients in the vertical and horizontal directions are not linear, unlike the assumption of linearity made in several previous resin flow models. The effects on the resin pressure of both linear and nonlinear stress-strain behavior of the porous fiber network were considered. The nonlinear behavior simulates a rapidly stiffening spring and the resin pressure decreases much more rapidly after a given initial period compared to the linear stress-strain behavior.

The permeability and compressibility of aligned and cross‐plied carbon fiber beds during processing of composites

Abstract: Two of the most important input parameters needed to simulate the processing of continuous fiber laminated composites are the fiber bed permeability and the portion of the autoclave load borne by the consolidating fiber network (compressibility). In this study we have experimentally examined how both these parameter change with resin volume fraction as pressure is applied and consolidation proceeds. For a unidirectional fiber bed, the Kozeny-Carman equation can be used to predict both the transverse (perpendicular to the laminate plies) permeability (Kozeny constant, K′z = 11) and the axial (parallel to the fibers) permeability (Kozeny constant, K′X = 0.57). The axial permeability was found to be dependent on the surface tension of the permeant. For a unidirectionally aligned fiber, the measured transverse permeabilities varied from 1.1 × 10−10 cm2 to 12. × 10−9 cm2 while the axial values varied from 2.1 × 10−9 to 4.4 × 10−8 cm2 for a liquid volume fraction range of 0.25 to 0.5. Axial permeability measurements indicate that the permeability decreases with increasing off-axis angle × (measured from the laminate axial direction). The off-axis permeability behavior can be described by a modified Kozeny-Carman equation. The fiber network compressibility can be described with a logarithmic relation which has been found valid for a large number of consolidated soils.

Resin flow through fiber beds during composite manufacturing processes. Part II: Numerical and experimental studies of newtonian flow through ideal and actual fiber beds

Abstract: Proper description of the resin flow through fibrous media is an important input to the modeling of composite manufacturing processes Based on our conclusions in a recent review of pertinent literature (see Part I, this issue), Newtonian flow through ideal cylinder arrangements has been analyzed and measured The analytical and numerical solutions agreed well with both our own experimental observation and those of others Experiments with actual carbon fiber beds revealed significant deviations from ideal bed behavior These deviations include dependence of the permeability on the nature of the permeant and the applied pressure difference, both of which make questionable the use of the Blake-Kozeny-Carman (BKC) equation to describe flow in real carbon fiber beds Experiments that simulate the autoclave process by featuring combined permeation and consolidation of fiber beds have yielded additional dependencies of the permeability on process characteristics, such as the consolidation load and the original resin-rich areas within the fiber beds

Cellulose nanomaterials review: structure, properties and nanocomposites

Abstract: This critical review provides a processing-structure-property perspective on recent advances in cellulose nanoparticles and composites produced from them. It summarizes cellulose nanoparticles in terms of particle morphology, crystal structure, and properties. Also described are the self-assembly and rheological properties of cellulose nanoparticle suspensions. The methodology of composite processing and resulting properties are fully covered, with an emphasis on neat and high fraction cellulose composites. Additionally, advances in predictive modeling from molecular dynamic simulations of crystalline cellulose to the continuum modeling of composites made with such particles are reviewed (392 references).

Electrospinning: A Fascinating Method for the Preparation of Ultrathin Fibers

Abstract: Electrospinning is a highly versatile method to process solutions or melts, mainly of polymers, into continuous fibers with diameters ranging from a few micrometers to a few nanometers. This technique is applicable to virtually every soluble or fusible polymer. The polymers can be chemically modified and can also be tailored with additives ranging from simple carbon-black particles to complex species such as enzymes, viruses, and bacteria. Electrospinning appears to be straightforward, but is a rather intricate process that depends on a multitude of molecular, process, and technical parameters. The method provides access to entirely new materials, which may have complex chemical structures. Electrospinning is not only a focus of intense academic investigation; the technique is already being applied in many technological areas.