J. Lindemann

Bio: J. Lindemann is an academic researcher. The author has contributed to research in topics: Gas dynamic cold spray & Coating. The author has an hindex of 4, co-authored 4 publications receiving 328 citations.

Deposition efficiency, mechanical properties and coating roughness in cold-sprayed titanium

Abstract: In the cold-spray process, metal powder particles develop into a coating as a result of ballistic impingment on a substrate. In cold-spray, compressed gas (air, nitrogen or helium), at pressures ranging between 1.4– 3.4 MPa (200–500 psi), but typically around 1.7 MPa (250 psi), flows through a manifold system containing a gas heater and a powder feeder. The pressurized gas is heated electrically to around 100–600 ◦C then passed through a Laval-type converging/diverging nozzle until the gas velocities reach supersonic speeds. The powder particles are introduced into the gas stream just in front of the converging section of the nozzle and are accelerated by the expanding gas. The powder feedstock is delivered on the high-pressure side of the nozzle by the metering device, which is heated and maintained at the elevated pressure of the manifold. During the supersonic expansion through the Laval nozzle, there is a temperature reduction. Thus, the temperature of the gas stream is always below the melting point of the particulate material, providing coatings developed primarily from particles in the solid state with very little oxidation [1–5]. As cold-spray is a 100% solid-state process, the deposition “in air” of titanium coatings without significant oxidation represent an important technical achievement. Titanium and its alloys are employed in corrosive environments, aerospace and bio-implants [6]. Beyond the solid-state characteristic, a fundamental feature of the cold-spray method is the concept of critical velocity (V ∗). For each coating and substrate combination there is a V ∗. Above the V ∗ the particles will have enough kinetic energy to be incorporated into a coating. Below the V ∗, the particles will be either reflected from the surface (bounced-off) or cause erosion of the substrate and any coating buildup which had begun. For particle velocities V > V ∗, the coating process occurs and the deposition efficiency is seen to increase with increasing V [1, 4, 5]. The actual mechanisms by which the solid-state particles deform and bond has not been well characterized. It seems plausible, though it has not yet been demonstrated, that plastic deformation may disrupt thin surface films, such as oxides, and provide intimate conformal contact under high local pressure, thus per-

Challenges and advances in nanocomposite processing techniques

Abstract: Of late, nanotechnology seems to be rapidly thrusting its applications in all aspects of life including engineering and medicine. Materials science and engineering has experienced a tremendous growth in the field of nanocomposite development with enhanced chemical, mechanical, and physical properties. A wide array of research has been conducted in the processing of nanocomposites. Consolidation of these systems from loose particles to bulk free form entities has always been a challenge. To name a few, traditional consolidation techniques such as cold pressing and sintering at high temperatures, hot pressing, and hot isostatic pressing have strong limitations of not being able to retain the nanoscale grain size due to the excessive grain growth during processing. This article reviews in detail the results from numerous studies on various methods for manufacturing nanocomposites with improved properties and retained nanostructures. Both challenges and recent advances are discussed in detail in this review.

The cold spray process and its potential for industrial applications

Abstract: Cold spraying has attracted serious attention since unique coating properties can be obtained by the process that are not achievable by conventional thermal spraying This uniqueness is due to the fact that coating deposition takes place without exposing the spray or subtrate material to high temperatures and, in particular, without melting the sprayed particles Thus, oxidation and other undesired reactions can be avoided Spryy particles adhere to the substrate only because of their high kinetic energy on impact For successful bonding, powder particles have to exceed a critical velocity on impact, which is dependent on the properties of the particular spray material This requires new concepts for the description of coating formation but also indicates applications beyond the market for typical thermal spray coatings The present contribution summarizes the current “state of the art” in cold spraying and demonstrates concepts for process optimization

Review on Cold Spray Process and Technology: Part I—Intellectual Property

Abstract: The number of research papers as well as of patents and patent applications on cold spray and cold spray related technologies has grown exponentially in the current decade. This rapid growth of activity brought a tremendous amount of information on this technology in a short period of time. The main motivation for this review is to summarize the rapidly expanding common knowledge on cold spray to help researchers and engineers already or soon to be involved for their future endeavors with this new technology. Cold spray is one of the various names for describing an all-solid-state coating process that uses a high-speed gas jet to accelerate powder particles toward a substrate where they plastically deform and consolidate upon impact. Cold gas dynamic spray, cold spray, kinetic spray, supersonic particle deposition, dynamic metallization or kinetic metallization are all terminologies found in the literature that designate the above-defined coating process. This review on cold spray technology is divided into two parts. In this article, Part I, patents and patent applications related to this process are reviewed, starting from the first few mentions of the idea at the beginning of the 20th century to its practical discovery in Russia in the 1980s and its subsequent occidental development and commercialization. The patent review encompasses Russian and USA patents and patent applications. Part II will review the scientific literature giving a general perspective of the current understanding and capability of this process.

Examination of the critical velocity for deposition of particles in cold spraying

Abstract: The critical velocity of copper (Cu) particles for deposition in cold spraying was estimated both experimentally and theoretically. An experimental method is proposed to measure the critical velocity based on the theoretical relationship between deposition efficiency and critical velocity at different spray angles. A numerical simulation of particle impact deformation is used to estmate the critical velocity. The theoretical estimation is based on the critical velocity corresponding to the particle velocity at which impact begins to cause adiabatic shear instability. The experimental deposition was conducted using Cu particles of different particle sizes, velocities, oxygen contents, and temperatures. The dependency of the critical velocity on particle temperature was examined. Results show that the critical velocity can be reasonably measured by the proposed test method, which detects the change of critical velocity with particle temperature and oxygen content. The Cu particles of oxygen content 0.01 wt.% yielded a critical velocity of about 327 m/s. Experiments show that the oxygen content of powder significantly influences the critical velocity. Variations in oxygen content can explain the large discrepancies in critical velocity that have been reported by different investigators. Critical velocity is also found to be influenced by particle temperature as well as types of materials. High particle temperature causes a decrease in critical velocity. This effect is attributed to the thermal softening at elevated temperatures.