Junichi Koike

Bio: Junichi Koike is an academic researcher from Tohoku University. The author has contributed to research in topics: Barrier layer & Diffusion barrier. The author has an hindex of 38, co-authored 260 publications receiving 7047 citations. Previous affiliations of Junichi Koike include Oregon State University.

Strengthening Mechanisms of Creep Resistant Tempered Martensitic Steel

Abstract: The creep deformation resistance and rupture life of high Cr ferritic steel with a tempered martensitic lath structure are critically reviewed on the basis of experimental data. Special attention is directed to the following three subjects: creep mechanism of the ferritic steel, its alloy design for further strengthening, and loss of its creep rupture strength after long-term use. The high Cr ferritic steel is characterized by its fine subgrain structure with a high density of free dislocations within the subgrains. The dislocation substructure is the most densely distributed obstacle to dislocation motion in the steel. Its recovery controls creep rate and rupture life at elevated temperatures. Improvement of creep strength of the steel requires a fine subgrain structure with a high density of free dislocations. A sufficient number of pinning particles (MX particles in subgrain interior and M 23 C 6 particles on sub-boundaries) are necessary to cancel a large driving force for recovery due to the high dislocation density. Coarsening and agglomeration of the pinning particles have to be delayed by an appropriate alloy design of the steel. Creep rupture strength of the high Cr ferritic steel decreases quickly after long-term use. A significant improvement of creep rupture strength can be achieved if we can prevent the loss of rupture strength. In the steel tempered at high temperature, enhanced recovery of the subgrain structure along grain boundaries is the cause of the premature failure and the consequent loss of rupture strength. However, the scenario is not always applicable. Further studies are needed to solve this important problem of high Cr ferritic steel. MX particles are necessary to retain a fine subgrain structure and to achieve the excellent creep strength of the high Cr ferritic steel. Strengthening mechanism of the MX particles is another important problem left unsolved.

Enhanced deformation mechanisms by anisotropic plasticity in polycrystalline Mg alloys at room temperature

Abstract: This article presents room-temperature deformation mechanisms in polycrystalline Mg alloys. Dislocation slip of basal 〈a〉 and prismatic 〈a〉 types are shown to occur nearly at the same ease when the basal planes are tilted in such a way that the Schmid-factor ratio (equivalent to the critically resolved shear stress (CRSS) ratio) of prismatic 〈a〉 to basal 〈a〉 slip is larger than a value ranging from 1.5 to 2.0, depending on the initial texture distribution and grain size. Grain-boundary sliding (GBS) also occurs at room temperature up to 8 pct of total strain, enhanced by plastic anisotropy as well as by the increasing number of grain-boundary dislocations. Twinning plays an important role in both flow and fracture behaviors. Twins are induced mostly by stress concentrations caused by the anisotropic nature of dislocation slip. Twins can be classified into two types based on their shape: a wide lenticular type and a narrow banded type. The wide twins are $$\{ 10\bar 12\} $$ twins appearing in the early stage of deformation and accompany little change of surface height. The narrow twins are $$\{ 10\bar 11\} $$ or $$\{ 30\bar 32\} $$ appearing in the late stage of deformation and accompany a substantial change in surface height. The formation of the narrow twins seems to give rise to highly localized shear deformation within the twin, leading to strain incompatibility and to final failure.

Novel hexagonal structure and ultrahigh strength of magnesium solid solution in the Mg–Zn–Y system

Abstract: A magnesium (Mg) solid solution with a long periodic hexagonal structure was found in a Mg97Zn1Y2 (at.%) alloy in a bulk form prepared by warm extrusion of atomized powders at 573 K. The novel structure has an ABACAB-type six layered packing with lattice parameters of a = 0.322 nm and c = 3 × 0.521 nm. The Mg solid solution has fine grain sizes of 100 to 150 nm and contains 0.78 at.% Zn and 1.82 at.% Y. In addition, cubic Mg24Y5 particles with a size of about 7 nm are dispersed at small volume fractions of less than 10% in the Mg matrix. The specific density (ρ) of the extruded bulk Mg–Zn–Y alloy was 1.84 Mg/m3. The tensile yield strength (σy) and elongation (δ) are 610 MPa and 5%, respectively, at room temperature, and the specific yield strength defined by the ratio of σy to ρ is as high as 3.3 × 105 Nm/kg. High σy values exceeding 400 MPa are also maintained at temperatures up to 473 K. It is noticed that the σy levels are 2.5 to 5 times higher than those for conventional high-strength type Mg-based alloys. The Mg-based alloy also exhibits a high-strain-rate superplasticity with large δ of 700 to 800% at high strain rates of 0.1 to 0.2 s−1 and 623 K. The excellent mechanical properties are due to the combination of the fine grain size, new long periodic hexagonal solid solution containing Y and Zn, and dispersion of fine Mg24Y5 particles. The new Mg-based alloy is expected to be used in many fields.

Semiconductor device, and manufacturing method thereof

Abstract: An object is to provide a semiconductor device of which a manufacturing process is not complicated and by which cost can be suppressed, by forming a thin film transistor using an oxide semiconductor film typified by zinc oxide, and a manufacturing method thereof. For the semiconductor device, a gate electrode is formed over a substrate; a gate insulating film is formed covering the gate electrode; an oxide semiconductor film is formed over the gate insulating film; and a first conductive film and a second conductive film are formed over the oxide semiconductor film. The oxide semiconductor film has at least a crystallized region in a channel region.

Silicon Nitride and Related Materials

Abstract: Silicon nitride has been researched intensively, largely in response to the challenge to develop internal combustion engines with hot-zone components made entirely from ceramics. The ceramic engine programs have had only partial success, but this research effort has succeeded in generating a degree of understanding of silicon nitride and of its processing and properties, which in many respects is more advanced than of more widely used technical ceramics. This review examines from the historical standpoint the development of silicon nitride and of its processing into a range of high-grade ceramic materials. The development of understanding of microstructure–property relationships in the silicon nitride materials is also surveyed. Because silicon nitride has close relationships with the SiAlON group of materials, it is impossible to discuss the one without some reference to the other, and a brief mention of the development of the SiAlONs is included for completeness.

Precipitation and Hardening in Magnesium Alloys

Abstract: Magnesium alloys have received an increasing interest in the past 12 years for potential applications in the automotive, aircraft, aerospace, and electronic industries. Many of these alloys are strong because of solid-state precipitates that are produced by an age-hardening process. Although some strength improvements of existing magnesium alloys have been made and some novel alloys with improved strength have been developed, the strength level that has been achieved so far is still substantially lower than that obtained in counterpart aluminum alloys. Further improvements in the alloy strength require a better understanding of the structure, morphology, orientation of precipitates, effects of precipitate morphology, and orientation on the strengthening and microstructural factors that are important in controlling the nucleation and growth of these precipitates. In this review, precipitation in most precipitation-hardenable magnesium alloys is reviewed, and its relationship with strengthening is examined. It is demonstrated that the precipitation phenomena in these alloys, especially in the very early stage of the precipitation process, are still far from being well understood, and many fundamental issues remain unsolved even after some extensive and concerted efforts made in the past 12 years. The challenges associated with precipitation hardening and age hardening are identified and discussed, and guidelines are outlined for the rational design and development of higher strength, and ultimately ultrahigh strength, magnesium alloys via precipitation hardening.