Krishnendu Chatterjee

Bio: Krishnendu Chatterjee is an academic researcher from Indian Institute of Technology Delhi. The author has contributed to research in topics: Thermography & Chirp. The author has an hindex of 5, co-authored 12 publications receiving 224 citations.

A comparison of the pulsed, lock-in and frequency modulated thermography nondestructive evaluation techniques

Abstract: Pulsed, lock-in and frequency modulated thermography are three alternative nondestructive evaluation techniques. The defect imaging performance of these techniques are compared using: matched excitation energy; the same carbon fiber composite test piece and infrared camera system. The lock-in technique suffers from “blind frequencies” at which phase images for some defects disappear. It is shown that this problem can be overcome by using frequency modulated (chirp) excitation and an image fusion algorithm is presented that enhance phase imaging of defects. The signal-to-noise ratios (SNRs) of defect images obtained by the three techniques are presented. For the shallowest defects (depths 0.25 and 0.5 mm, 6 mm diameter), the pulsed technique exhibits the highest SNRs. For deeper defects the SNRs of the three techniques are similar in magnitude under matched excitation energy condition.

Image Enhancement in Transient Lock-In Thermography Through Time Series Reconstruction and Spatial Slope Correction

Abstract: Lock-in (LI) thermography is a popular thermal-nondestructive-testing technique which, like other active thermographic techniques, requires an external heating stimulus, preferably on a blackened surface. It is not, however, immune to nonideal situations like nonuniform heating and surface emissivity variation. The phase image, to some extent, helps to reduce the effect of these artifacts but is inadequate if the variations are large. For example, a poorly blackened metallic sample with reflecting patches on its surface is very difficult to actively thermograph because of direct reflection from the surface. This paper proposes an image reconstruction algorithm for offline removal of such artifacts. In addition, the proposed algorithm enables LI thermography tests in the transient regime and removes temperature gradients due to nonuniform heating. The algorithm was tested with a mild-steel sample having 20-mm-diameter back-drilled holes at various depths ranging from 0.2 to 7.7 mm, stimulated at 20-, 40-, 50-, 60-, and 80-mHz excitation frequencies. The effect of the total number of heating cycles is also presented.

LED optical excitation for the long pulse and lock-in thermographic techniques

Abstract: High power light emitting diode (LED) arrays have been investigated as excitation sources for long pulse and lock-in thermography. Images of artificial defects in a carbon fibre reinforced plastic (CFRP) composite sample are compared, by image contrast signal-to-noise ratio estimates, with those obtained using conventional incandescent flash and lock-in excitation sources. The LED arrays had to be mounted on heat sinks with active cooling in to prevent them exceeding their thermal tolerance. Despite this cooling the LED arrays were still found to emit some IR radiation, although far less than conventional incandescent light sources.

Prediction of blind frequency in lock-in thermography using electro-thermal model based numerical simulation

Abstract: Lock-in thermography is increasingly becoming popular as a non-destructive testing technique for defect detection in composite materials for its low heating excitation. The experimental data is processed with Fourier transformation to produce phase and amplitude images. Phase images, though immune to surface emissivity variation, suffer from blind frequency effect, where a defect becomes invisible at a certain excitation frequency. There exists no analytical model to predict this 3-dimensional heat flow phenomenon. This paper presents a study of blind frequency using electro-thermal model based numerical simulation on a piece of thermally anisotropic carbon fibre composite. The performance of the simulator is optimized for spatial mesh size. Further the effect of paint layer, which is often applied to the sample surface for better thermal imaging, has been incorporated in the simulation. Finally, both experimental and simulation results are presented side-by-side for easy comparison.

Recent Advances in Active Infrared Thermography for Non-Destructive Testing of Aerospace Components.

Abstract: Active infrared thermography is a fast and accurate non-destructive evaluation technique that is of particular relevance to the aerospace industry for the inspection of aircraft and helicopters’ primary and secondary structures, aero-engine parts, spacecraft components and its subsystems. This review provides an exhaustive summary of most recent active thermographic methods used for aerospace applications according to their physical principle and thermal excitation sources. Besides traditional optically stimulated thermography, which uses external optical radiation such as flashes, heaters and laser systems, novel hybrid thermographic techniques are also investigated. These include ultrasonic stimulated thermography, which uses ultrasonic waves and the local damage resonance effect to enhance the reliability and sensitivity to micro-cracks, eddy current stimulated thermography, which uses cost-effective eddy current excitation to generate induction heating, and microwave thermography, which uses electromagnetic radiation at the microwave frequency bands to provide rapid detection of cracks and delamination. All these techniques are here analysed and numerous examples are provided for different damage scenarios and aerospace components in order to identify the strength and limitations of each thermographic technique. Moreover, alternative strategies to current external thermal excitation sources, here named as material-based thermography methods, are examined in this paper. These novel thermographic techniques rely on thermoresistive internal heating and offer a fast, low power, accurate and reliable assessment of damage in aerospace composites.

Review of pulsed thermal NDT: Physical principles, theory and data processing

Abstract: This paper summarizes the basics of pulsed thermal nondestructive testing (TNDT) including theoretical solutions, data processing algorithms and practical implementation. Typical defects are discussed along with 1D analytical and multi-dimensional numerical solutions. Special emphasis is focused on defect characterization by the use of inverse solutions. A list of TNDT terms is provided. Applications of active TNDT, mainly in the aerospace industry, are discussed briefly, and some trends in the further development of this technique are described.

Non-destructive testing and evaluation of composite materials/structures: A state-of-the-art review

Abstract: Composite materials/structures are advancing in product efficiency, cost-effectiveness and the development of superior specific properties. There are increasing demands in their applications to loa...

Automatic Defect Identification of Eddy Current Pulsed Thermography Using Single Channel Blind Source Separation

Abstract: Eddy current pulsed thermography (ECPT) is an emerging nondestructive testing and evaluation (NDT&E) technique and has been applied for a wide range of conductive materials. In this paper, a single-channel blind source separation is proposed to process the ECPT image sequences. The proposed method enables: 1) automatically extract valuable spatial and time patterns according to the whole transient response behavior without any training knowledge, 2) automatically identify defect patterns and quantify the defects, and 3) to provide guidelines of choosing the optimal contrast functions that can improve the separation results. In this paper, both mathematical and physical models are discussed and linked. The basis of the selection of separated spatial and time patterns is also presented. In addition, an artificial slot and a thermal fatigue natural crack are applied to validate the proposed method.