Kun Li

Bio: Kun Li is an academic researcher from University of Pittsburgh. The author has contributed to research in topics: Microstructure & Maraging steel. The author has an hindex of 12, co-authored 25 publications receiving 314 citations. Previous affiliations of Kun Li include University of Texas at El Paso & University of Texas at Austin.

Effects of process parameters on microstructures and tensile properties of laser melting deposited CrMnFeCoNi high entropy alloys

Abstract: In this paper, a laser melting deposition (LMD) technique has been applied to fabricate CrMnFeCoNi high entropy alloys (HEAs). The microstructures and tensile properties of CrMnFeCoNi HEAs prepared under different laser power and scanning strategies have been investigated. It has been observed that the laser power and scanning strategy have significant effects on the columnar to equiaxed transitions (CET) of the microstructure of LMD CrMnFeCoNi HEAs because of their effects on heat flux direction and the temperature gradient. Due to small molten size and rapid cooling rate in LMD process which results in a significant solute-trapping effect and thus avoids component segregation, the elements distribution of LMD samples are more homogeneous than as-cast samples. Besides, tensile properties of the LMD samples can be adjusted by changing laser power and scanning strategy, which be corresponding to the changes of microstructure.

A comparative analysis of Inconel 718 made by additive manufacturing and suction casting: Microstructure evolution in homogenization

Abstract: Homogenization is one of the critical stages in the post-heat treatment of additive manufacturing (AM) component to achieve uniform microstructure. During homogenization, grain coarsening could be an issue to reserve strength, which requires careful design of both time and temperature. Therefore, a proper design of homogenization becomes particularly important for AM design, for which work hardening is usually no longer an option. In this work, we discovered an intriguing phenomenon during homogenization of suction-cast and AM Inconel 718 superalloys. Through both short and long-term isothermal heat treatments at 1180 °C, we observed an abnormal grain growth in the suction-cast alloy but continuous recrystallization in the alloy made by laser powder bed fusion (LPBF). The grain size of AM samples keeps as small as 130 μm and is even slightly reduced after homogenization for 12 h. The homogeneity of Nb in the AM alloys is identified as the critical factor for NbC formation, which further influences the recrystallization kinetics at 1180 °C. Multi-type dislocation behaviors are studied to elucidate the grain refinement observed in homogenized alloys after LPBF. This work provides a new pathway on microstructure engineering of AM alloys for improved mechanical performance superior to traditionally manufactured ones.

Strengthening of cobalt-free 19Ni3Mo1.5Ti maraging steel through high-density and low lattice misfit nanoscale precipitates

Abstract: The concept of low lattice misfit and high-density of nanoscale precipitates obtained through solution treatment was adopted to obtain ultrahigh strength maraging steel without compromising elongation. An “ultrahigh strength-high toughness” combination was successfully obtained in 19Ni3Mo1.5Ti maraging steel with ultimate strength of ~1858 MPa and static toughness of ~110 MJ m−3. Maraging steel had extremely high density (2.3 × 1024 m−3) of nanoscale precipitates with minimum lattice misfit of less than 1% at the solutionization temperature of 820 °C. Two kinds of nanoscale precipitates, namely, η-Ni3(Ti,Mo) and B2-Ni(Mo,Fe) contributed to ultrahigh strength. The size of nanoscale precipitates governed the movement of dislocations, cutting versus by-passing. Theoretical estimate of ordering and modulus contribution to strengthening suggested that ordering had a dominant influence on strength. The toughness was closely related to the characteristic evolution of nanoscale precipitates such that the high density of nanoscale precipitates contributed to increase of elastic deformation and low lattice misfit contributed to increase of uniform deformation. The nanoscale size and low lattice misfit of precipitates were the underlying reasons for the high-performance of maraging steel. Moreover, the combination of high-density of nanoscale precipitates and low lattice misfit is envisaged to facilitate the futuristic design and development of next generation of structural alloys.

Recent research and development status of laser cladding: A review

Abstract: In industries such as aerospace, petrochemistry and automobile, many parts of different machines are under environment which shows high temperature and high pressure, and have their proneness to wear and corrosion. Therefore, the wear resistibility and stability under high temperature need to be further improved. Nowadays, Laser cladding (LC) is widely used in machine parts repairing and functional coating due to its advantages such as lower dilution rate, small heat-affected zone and good metallurgical bonding between coating and substrate. In this paper, LC is introduced in detail from aspects of process simulation, monitoring and parameter optimization. At the same time, the paper gives a comprehensive review over LC material system as high entropy alloys (HEAs), amorphous alloy and single crystal alloy have been gradually showing their advantages over traditional metal materials in LC. In addition, the applications of LC in functional coatings and in maintenance of machine parts are also outlined. Also, the existing problems and the development trend of LC is discussed then.

Growth and transformation mechanisms of 18R and 14H in Mg-Y-Zn alloys. Acta Mater

Abstract: Abstract The growth of and transformation between 18R and 14H phases in a Mg–8Y–2Zn–0.6Zr (wt.%) alloy have been examined using conventional transmission electron microscopy and atomic resolution high-angle annular dark-field scanning transmission electron microscopy. The growth of both 18R and 14H within the α-Mg matrix occurs via a ledge mechanism, with the thickness of the particle increasing by the height of the ledge as it propagates. The unit height of the growth ledges or disconnections is 1.563 nm for 18R and 1.824 nm for 14H, and the displacement vector is a / 3 〈 1 ¯ 0 1 0 〉 α . 18R transforms in-situ to 14H during prolonged heat treatment at 500 °C. The 18R to 14H transformation is shown to occur most readily in regions where the 18R structure has irregularities in the building block stacking, in particular where a pair of adjacent building blocks is separated by four rather than two α-Mg layers. It is proposed that the diffusional-displacive 18R to 14H transformation rate is controlled by the diffusion rate of Y and Zn atoms into the segregation layers.

Powder Bed Fusion of nickel-based superalloys: A review

Abstract: Powder Bed Fusion (PBF) techniques constitute a family of Additive Manufacturing (AM) processes, which are characterised by high design flexibility and no tooling requirement. This makes PBF techniques attractive to many modern manufacturing sectors (e.g. aerospace, defence, energy and automotive) where some materials, such as Nickel-based superalloys, cannot be easily processed using conventional subtractive techniques. Nickel-based superalloys are crucial materials in modern engineering and underpin the performance of many advanced mechanical systems. Their physical properties (high mechanical integrity at high temperature) make them difficult to process via traditional techniques. Consequently, manufacture of nickel-based superalloys using PBF platforms has attracted significant attention. To permit a wider application, a deep understanding of their mechanical behaviour and relation to process needs to be achieved. The motivation for this paper is to provide a comprehensive review of the mechanical properties of PBF nickel-based superalloys and how process parameters affect these, and to aid practitioners in identifying the shortcomings and the opportunities in this field. Therefore, this paper aims to review research contributions regarding the microstructure and mechanical properties of nickel-based superalloys, manufactured using the two principle PBF techniques: Laser Powder Bed Fusion (LPBF) and Electron Beam Melting (EBM). The ‘target’ microstructures are introduced alongside the characteristics of those produced by PBF process, followed by an overview of the most used building processes, as well as build quality inspection techniques. A comprehensive evaluation of the mechanical properties, including tensile strength, hardness, shear strength, fatigue resistance, creep resistance and fracture toughness of PBF nickel-based superalloys are analysed. This work concludes with summary tables for data published on these properties serving as a quick reference to scholars. Characteristic process factors influencing functional performance are also discussed and compared throughout for the purpose of identifying research opportunities and directing the research community toward the end goal of achieving part integrity that extends beyond static components only.