Friction stir welding (FSW) is a relatively new solid-state joining process. This joining technique is energy efficient, environment friendly, and versatile. In particular, it can be used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding. FSW is considered to be the most significant development in metal joining in a decade. Recently, friction stir processing (FSP) was developed for microstructural modification of metallic materials. In this review article, the current state of understanding and development of the FSW and FSP are addressed. Particular emphasis has been given to: (a) mechanisms responsible for the formation of welds and microstructural refinement, and (b) effects of FSW/FSP parameters on resultant microstructure and final mechanical properties. While the bulk of the information is related to aluminum alloys, important results are now available for other metals and alloys. At this stage, the technology diffusion has significantly outpaced the fundamental understanding of microstructural evolution and microstructure–property relationships.

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Friction Stir Welding and Processing

The American Society for Testing and Materials (ASTM) is an independent organization devoted to the development of standards.

American Society for Testing and Materials

Small but strong: A review of the mechanical properties of carbon nanotube–polymer composites

A fast-Fourier-transform method of topography and interferometry is proposed. By computer processing of a noncontour type of fringe pattern, automatic discrimination is achieved between elevation and depression of the object or wave-front form, which has not been possible by the fringe-contour-generation techniques. The method has advantages over moire topography and conventional fringe-contour interferometry in both accuracy and sensitivity. Unlike fringe-scanning techniques, the method is easy to apply because it uses no moving components.

Fourier-transform method of fringe-pattern analysis for computer-based topography and interferometry

As a practical and effective tool for quantitative in-plane deformation measurement of a planar object surface, two-dimensional digital image correlation (2D DIC) is now widely accepted and commonly used in the field of experimental mechanics. It directly provides full-field displacements to sub-pixel accuracy and full-field strains by comparing the digital images of a test object surface acquired before and after deformation. In this review, methodologies of the 2D DIC technique for displacement field measurement and strain field estimation are systematically reviewed and discussed. Detailed analyses of the measurement accuracy considering the influences of both experimental conditions and algorithm details are provided. Measures for achieving high accuracy deformation measurement using the 2D DIC technique are also recommended. Since microscale and nanoscale deformation measurement can easily be realized by combining the 2D DIC technique with high-spatial-resolution microscopes, the 2D DIC technique should find more applications in broad areas.

https://iopscience.iop.org/article/10.1088/0957-0233/20/6/062001/pdf

Two-dimensional digital image correlation for in-plane displacement and strain measurement: a review

Image Correlation for Shape, Motion and Deformation Measurements provides a comprehensive overview of data extraction through image analysis. Readers will find and in-depth look into various single- and multi-camera models (2D-DIC and 3D-DIC), two- and three-dimensional computer vision, and volumetric digital image correlation (VDIC). Fundamentals of accurate image matching are described, along with presentations of both new methods for quantitative error estimates in correlation-based motion measurements, and the effect of out-of-plane motion on 2D measurements. Thorough appendices offer descriptions of continuum mechanics formulations, methods for local surface strain estimation and non-linear optimization, as well as terminology in statistics and probability. With equal treatment of computer vision fundamentals and techniques for practical applications, this volume is both a reference for academic and industry-based researchers and engineers, as well as a valuable companion text for appropriate vision-based educational offerings.

Image Correlation for Shape, Motion and Deformation Measurements: Basic Concepts,Theory and Applications

Applications of digital-image-correlation techniques to experimental mechanics

Determination of displacements using an improved digital correlation method

Digital image correlation is finding wider use in the field of mechanics. One area of weakness in the current technique is the lack of available displacement gradient terms. This technique, based on a coarse-fine search method, is capable of calculating the gradients. However the speed at which it does so has prevented widespread use. Presented in this paper is the development and limited experimental verification of a method which can determine displacements and gradients using the Newton-Raphson method of partial corrections. It will be shown that this method is accurate in determining displacements and certain gradients, while using significantly less CPU time than the current coarse-fine search method.

Michael A. Sutton

Papers

Image Correlation for Shape, Motion and Deformation Measurements: Basic Concepts,Theory and Applications

Applications of digital-image-correlation techniques to experimental mechanics

Determination of displacements using an improved digital correlation method

Digital image correlation using Newton-Raphson method of partial differential correction

Application of an optimized digital correlation method to planar deformation analysis