Polydopamine hybrid zeolitic imidazolate framework-8 (PDA*ZIF-8) membrane, synthesized by zinc nitrate hexahydrate (ZnNO3•6H2O), 2-methylimidazole (2-MI), and dopamine (DA), uniformly grows on the surface of poly(p-phenylene-2, 6-benzobisoxazole) (PBO) fibers by heterogeneous nucleation method to obtain [email protected]*ZIF-8 fibers. [email protected]*ZIF-8 fibers are then applied as the reinforcement, bisphenol A dicyanate ester (BADCy) as the matrix, and [email protected]*ZIF-8 fibers/BADCy wave-transparent laminated composites are prepared by high-temperature molding. Results indicate that PDA*ZIF-8 membrane increases the surface roughness and chemical activity of PBO fibers. The interlaminar shear strength (ILSS) and flexural strength of [email protected]*ZIF-8 fibers/BADCy laminated composites are 45.3 and 656.3 MPa, respectively, which are increased by 23.4% and 11.7% compared with those of PBO fibers/BADCy composites (587.4 and 36.7 MPa). The dielectric constant and dielectric loss values at 1 MHz are 2.76 and 0.0046, respectively, lower than PBO fibers/BADCy (3.06 and 0.006). At 0.3–40 GHz, [email protected]*ZIF-8 fibers/BADCy laminated composites have excellent wave-transparent performance (The simulated wave-transparent rate is greater than 87%, d = 1.5–3.5 mm). Meanwhile, the corresponding volume resistivity and breakdown strength are 3.7 × 1015 Ω•cm and 23.61 kV/mm, higher than PBO fibers/BADCy composites (2.2 × 1015 Ω•cm and 17.69 kV/mm), respectively. 

Significantly improved interfacial properties and wave-transparent performance of PBO fibers/cyanate esters laminated composites via introducing a polydopamine/ZIF-8 hybrid membrane

The massive production of Polyurethane foam from various products generates an extensive amount of waste, mostly in the form of dust that is emitted while cutting, trimming, or grinding the foam. In this research, the polyurethane dust (PUD) waste is incorporated into unsaturated polyester resin (UPR) to fabricate a heat insulation composite material to be used in construction. Filler percentages ranging from 10% to 50% were used to make the UPR-PUD composite materials. The thermal and mechanical properties of the material were studied in order to evaluate the ability of the composites for this type of application. Thermogravimetric Analysis and Differential Scanning Calorimeter tests were applied to determine the thermal stability of the material. In addition, the microstructure of the prepared composites and the incorporation of PUD filler into the polyester matrix were investigated by Scanning Electron Microscopy, X-ray diffraction (XRD), and Fourier-transform infrared spectroscopy (FTIR) analysis. The FTIR and XRD analyses suggested that adding PUD improved the curing process of unsaturated polyester and enhanced its crystalline structure. The experimental results showed promising thermal insulation capability, with low thermal conductivity in the range of 0.076 to 0.10 and low water retention. Moreover, the composites exhibited compression strength between 56 and 100 MPa and tensile strength between 10.3 and 28 MPa, much higher than traditional thermal insulators and many building materials.

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Utilization of Polyurethane Foam Dust in Development of Thermal Insulation Composite

A method for producing nanocomposites of unsaturated polyester resins (UPR) based on recycled polyethylene terephthalate (PET) as a matrix has been proposed. The upcycling method involves three successive stages: (1) oligoesters synthesis, (2) simultaneous glycolysis and interchain exchange of oligoesters with PET, (3) interaction of the obtained resins with glycol and maleic anhydride. UPRs were characterized by FTIR spectroscopy and gel permeation chromatography. The mechanical properties of nanocomposites obtained on the basis of these resins and titanium dioxide have been investigated. It has been shown that 1,2-propylene glycol units, despite their lower reactivity, significantly improve the properties of UPR. The most promising nanocomposite sample exhibited tensile strength 112.62 MPa, elongation at break 157.94%, and Young’s modulus 29.95 MPa. These results indicate that the proposed method made it possible to obtain nanocomposites with high mechanical properties based on recycled PET thus allowing one to create a valuable product from waste.

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Unsaturated Polyester Resin Nanocomposites Based on Post-Consumer Polyethylene Terephthalate

Antimicrobial knitted and woven fabrics were developed from recycled polyester (PET) and silver nanocomposite (SNC) fibers. Two different fabrics were produced from two different blend proportions of the fibers. The antimicrobial properties of fabrics were tested against those of the S. aureus (Gram-positive) and E. coli (Gram-negative) bacterial natures, and their yarn properties and hand-related characteristics were investigated. The results show uneven fabrics properties such as irregularity in thickness and SNC-recycled PET fiber ratio increase, and the tensile strength decreases while the NEP number increases. This implies that fabrics made from a blend with higher SNC-recycled PET fiber ratios have higher surface roughness levels, higher bending rigidity, and harder texture. As a consequence, the antimicrobial efficiency of the fabrics was improved as the percentage of SNC increased. The recycled PET fiber within the blended yarn shows a good antimicrobial property (above 90%) observed in all fabrics. The reduction of bacterial colonies was constantly exceeding 90% for both E. coli and S. aureus in all fabric samples.

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Development of Sustainable and Functional Fabrics from Recycled and Nanocomposite Polyester Fibers

Hybrid coatings of SiO2 and recycled unsaturated polyester resin (R-UPR) from recycled polyethylene-terephthalate (PET) were prepared by the sol-gel process on glass substrates. First, SiO2 was synthesized by the sol-gel process using a tetraethyl orthosilicate (TEOS) solution. Next, bis(2-hydroxypropyl-terephthalate) (BHPT) was synthesized from mechanical and chemical recycling (glycolysis) of post-consumer PET bottles in propylene glycol (PG) using ZnA as catalyst, in a Vessel-type reactor (20–200 °C); maleic anhydride (MA) was added and, following the same procedure, the unsaturated polyester (UP) was synthetized, which was cooled to room temperature. Next, styrene (St) and benzoyl-peroxide (PBO)-initiator were added to obtain R–UPR. TEOS (T) and three hybrid solutions were synthesized, with molar ratios of 0:1:0 (T), 1:2:0.25 (H1), 1:1:0.25 (H2), and 1:0:0.25 (H3) for R–UPR:TEOS:3-trimethoxy-(silyl)-propyl-methacrylate (TMSPM), respectively, with which TC, HC1, HC2, and HC3 coatings were elaborated using the immersion technique and polymerized (120 °C for 24 h). The solutions were characterized by FT–IR and TGA, and the coatings by SEM, nanoindentation, AFM, adhesion, and contact angle. The results showed that SiO2 enhanced mechanical (hardness and Young’s modulus) and thermal properties of the R-UPR. The coatings adhered perfectly to the substrate, with thicknesses of micrometer units and a flat surface; in addition, hydrophilicity decreased as SiO2 decreased.

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Nora Abigail Wilson García

Papers

Physical and mechanical properties of unsaturated polyester resin matrix from recycled PET (based PG) with corn straw fiber