P. Czarkowski

Bio: P. Czarkowski is an academic researcher from Max Planck Society. The author has contributed to research in topics: Wendelstein 7-X & Irradiation. The author has an hindex of 6, co-authored 6 publications receiving 75 citations.

Structural analysis of W7-X: Overview

Abstract: The Wendelstein 7-X (W7-X) modular stellarator is in the assembly phase at the Max-Planck-Institut fur Plasmaphysik (IPP) in Greifswald, Germany. The goal of the project is to demonstrate that this type of machine is a viable option for a fusion power-plant. The “pentagonal” magnet system of the machine encompasses 50 non-planar and 20 planar superconducting coils with sophisticated support structure. Structural reliability of components as well as resulting deformations and displacements during various modes of operation have to be considered not only for the magnet system but also throughout the whole cryostat whose main components are the plasma vessel, outer vessel, ports, and thermal insulation. A reliable prediction of the W7-X structural behaviour is only possible by employing complex finite element (FE) simulations with a hierarchical set of FE models. A special strategy has been developed and implemented for the task. The design is basically completed, main parameters are defined, and most of the W7-X components are manufactured. Therefore, the focus in the analysis is being shifted to the creation of parametric FE models which allow performing fast analyses of possible non-conformities, changes in the assembly procedure, and future exploration of operational limits. This paper gives an overview of the implemented analysis strategy, the applied safety margins, and focuses on the most remarkable results.

Verification tests of critical bolted connections of the W7-X coils

Abstract: The functionality of the most critical bolted connection between a coil and the central support structure of the Wendelstein 7-X (W7-X) magnet system was mechanically tested on full-scale mock-ups The object of the test campaign was to verify the final design, in particular the load capability of the connection Special attention was drawn to its individual components (bolts, sleeves, and spherical washers) and the assembly steps, here especially the positioning and welding of wedges Furthermore, the instrumentation foreseen for bolts on W7-X was studied A consecutive series of tests was performed using mock-ups equipped with modified components Each test sequence included activities at ambient temperature (assembly, bolt preload, and check of the measurement system) and load tests in liquid nitrogen To simulate the expected lifetime of W7-X, several thousand load cycles were executed Additionally, high load tests were performed to investigate the limits of the connection It was shown that the connection could take the nominal loads with a safety margin of about 12 Above this the bolts starts to deform plastically A MoS2 lubricant layer introduced between the relevant sliding surfaces of the bolted connection significantly reduced stick-slip which was detected during previous test campaigns This paper gives an overview on the functionality test and main conclusions of the experimental test campaign

Main Results and Critical Issues of W7-X Structural Analysis

Abstract: The goal of the Wendelstein 7-X (W7-X) stellarator project is to demonstrate that this type of machine is a viable option for a fusion power-plant. At present the W7-X experiment is in the assembly phase at the Max-Planck-Institut for plasma physics in Greifswald, Germany. The reliable prediction of the structural behavior of the W7-X machine is only possible by employing complex finite element (FE) analyses with a hierarchical set of FE models. A special strategy has been developed for the structural analysis which is under implementation now. This paper gives an overview of the analysis strategy, the applied structural criteria and critical issues, and focuses on the most remarkable results. The main attention is paid to the components that have been changed or optimized recently.

Evaluation of the mechanical behavior of W7-X central support connections by means of semi-automated FE analysis

Abstract: The stellarator Wendelstein 7-X is under construction at the Max-Planck-Institut fur Plasmaphysik in Greifswald. Its superconducting coil system is fixed by a massive structure. During machine operation the coils exert high forces and moments against each other and the central support structure (CSS). Therefore, the detailed analysis of the coil to CSS connections, the so-called central support elements (CSE), is a critical item. The major details of the design have been frozen; nevertheless, there is still need for detailed analysis of the CSEs due to assembly issues, and later on for exploring operational limits of the machine. These analyses have to be performed quickly, reliably, and shall provide results in a standardized form to enable timely responses to the assembly team. Special numerical tools – finite element (FE) parametric models of CSEs – have been developed for the purpose of such analyses. In the models, the geometry, material properties, contact conditions, loads as well as results presentation are defined in a parametric way. The use of the developed models for the definition of the final weld parameters, bolt preloads, assessment of acceptable tolerances, and optimal positions of the CSE-wedges before welding is also discussed.

Technical challenges in the construction of the steady-state stellarator Wendelstein 7-X

Abstract: The next step in the Wendelstein stellarator line is the large superconducting device Wendelstein 7-X, currently under construction in Greifswald, Germany. Steady-state operation is an intrinsic feature of stellarators, and one key element of the Wendelstein 7-X mission is to demonstrate steady-state operation under plasma conditions relevant for a fusion power plant. Steady-state operation of a fusion device, on the one hand, requires the implementation of special technologies, giving rise to technical challenges during the design, fabrication and assembly of such a device. On the other hand, also the physics development of steady-state operation at high plasma performance poses a challenge and careful preparation. The electron cyclotron resonance heating system, diagnostics, experiment control and data acquisition are prepared for plasma operation lasting 30 min. This requires many new technological approaches for plasma heating and diagnostics as well as new concepts for experiment control and data acquisition.

Status of Wendelstein 7-X construction

Abstract: Wendelstein 7-X (W7-X) represents the continuation of fusion experiments of the stellarator type at the Max-Planck Institute for Plasma Physics (IPP). The aim of W7-X is to demonstrate the suitability for a fusion reactor of this alternative type of magnetically confined plasma experiment. W7-X is being built at Greifswald in the northeast of Germany. The size of device (725 tons, height of 5 m, diameter 16 m) and the superconductive magnet system distinguish W7-X from earlier stellarators at IPP. The paper provides a summary of the status of the main components, the mastering of the technical challenges during component acceptance testing and during machine assembly. Latest results of the assembly work are especially highlighted. The scope of the construction of W7-X was modified and additional acceleration measures were implemented to mitigate risks and delays. Some aspects of these changes are explained in this paper.

Transition From Construction to Operation Phase of the Wendelstein 7-X Stellarator

Abstract: Assembly of the superconducting stellarator Wendelstein 7-X is well advanced, and commissioning of the device is being prepared. A first draft of the commissioning tasks has been developed and will be discussed in this paper.

Structural analysis of W7-X: Overview

Abstract: The Wendelstein 7-X (W7-X) modular stellarator is in the assembly phase at the Max-Planck-Institut fur Plasmaphysik (IPP) in Greifswald, Germany. The goal of the project is to demonstrate that this type of machine is a viable option for a fusion power-plant. The “pentagonal” magnet system of the machine encompasses 50 non-planar and 20 planar superconducting coils with sophisticated support structure. Structural reliability of components as well as resulting deformations and displacements during various modes of operation have to be considered not only for the magnet system but also throughout the whole cryostat whose main components are the plasma vessel, outer vessel, ports, and thermal insulation. A reliable prediction of the W7-X structural behaviour is only possible by employing complex finite element (FE) simulations with a hierarchical set of FE models. A special strategy has been developed and implemented for the task. The design is basically completed, main parameters are defined, and most of the W7-X components are manufactured. Therefore, the focus in the analysis is being shifted to the creation of parametric FE models which allow performing fast analyses of possible non-conformities, changes in the assembly procedure, and future exploration of operational limits. This paper gives an overview of the implemented analysis strategy, the applied safety margins, and focuses on the most remarkable results.