Q W Liang

Bio: Q W Liang is an academic researcher from Polytechnic University of Catalonia. The author has contributed to research in topics: Turbine & Mechanics. The author has an hindex of 5, co-authored 5 publications receiving 251 citations.

Dynamic Analysis of Francis Runners - Experiment and Numerical Simulation

Abstract: The present paper shows the results of numerical and experimental modal analyses of Francis runners, which were executed in air and in still water. In its first part this paper is focused on the numerical prediction of the model parameters by means of FEM and the validation of the FEM method. Influences of different geometries on modal parameters and frequency reduction ratio (FRR), which is the ratio of the natural frequencies in water and the corresponding natural frequencies in air, are investigated for two different runners, one prototype and one model runner. The results of the analyses indicate very good agreement between experiment and simulation. Particularly the frequency reduction ratios derived from simulation are found to agree very well with the values derived from experiment. In order to identify sensitivity of the structural properties several parameters such as material properties, different model scale and different hub geometries are numerically investigated. In its second part, a harmonic response analysis is shown for a Francis runner by applying the time dependent pressure distribution resulting from an unsteady CFD simulation to the mechanical structure. Thus, the data gained by modern CFD simulation are being fully utilized for the structural design based on life time analysis. With this new approach a more precise prediction of turbine loading and its effect on turbine life cycle is possible allowing better turbine designs to be developed.

Fluid Added Mass Effect in the Modal Response of a Pump-Turbine Impeller

Abstract: In this paper, the reduction in the natural frequencies of a pump-turbine impeller prototype when submerged in water has been investigated. The impeller, with a diameter of 2.870m belongs to a pump-turbine unit with a power of around 100MW. To analyze the influence of the added mass, both experimental tests and numerical simulations have been carried out. The experiment has been performed in air and in water. From the frequency response functions the modal characteristics such as natural frequencies and mode shapes have been obtained. A numerical simulation using FEM (Finite Elements Model) was done using the same boundary conditions as in the experiment (impeller in air and surrounded by a mass of water). The modal behaviour has also been calculated. The numerical results were compared with the available experimental results. The comparison shows a good agreement in the natural frequency values both in air and in water. The reduction in frequency due to the added mass effect of surrounding fluid has been calculated. The physics of this phenomenon due to the fluid structure interaction has been investigated from the analysis of the mode-shapes.Copyright © 2009 by ASME

Modal Response of Hydraulic Turbine Runners

Abstract: The mechanical design of hydraulic turbines is conditioned by the dynamic response of the runner that is usually estimated by a computational model. Nevertheless, the runner has complex boundary conditions that are difficult to include in the computational model. One of these boundary conditions is the water in which the runner is submerged. The effect of the added mass and damping of water can modify considerably the natural frequencies of the runner. In order to analyze this effect on a Francis turbine runner, an experimental and a numerical investigation in a reduced scale model was carried out. The experimental investigation was based on modal analysis. Several impact tests with the runner in air and in water were done. The response was measured with accelerometers located in different positions of the runner. Special attention was taken to determine the most suitable positions of measurements and impacts. From the modal analysis, the natural frequencies, damping ratios, and mode shapes were determined. The simulation of the same runner was also carried out using a FEM method. First, some tests including a sensitivity analysis were done to check the accuracy of the numerical results. Second, the runner was simulated and the frequencies and mode shapes were calculated both in air and in water like in the experiment. The simulation was compared with the experimental results to determine its accuracy especially regarding the added mass effects. Similar mode shapes and frequency reduction ratios were obtained so the simulation gave rather good results. In the paper, the frequencies, damping and mode shapes obtained in air and in water both from experiment and simulation are indicated. The same mode shapes obtained in air were 23 IAHR Symposium Yokohama October 2006 2 (9) obtained in water but with lower natural frequencies and higher damping ratios. The difference in the natural frequencies is shown to be dependent basically on the added mass effect of the water and not on its added damping. This difference also depends on the geometry of the mode presenting different values for different mode shapes. Using nondimensional values, the reduction in the natural frequencies can be extrapolated to other Francis runners presenting similar geometrical characteristics.

Frequencies in the Vibration Induced by the Rotor Stator Interaction in a Centrifugal Pump Turbine

Abstract: The highest vibration levels in large pump turbines are, in general, originated in the rotor stator interaction (RSI). This vibration has specific characteristics that can be clearly observed in the frequency domain: harmonics of the moving blade passing frequency and a particular relationship among their amplitudes. It is valuable for the design and condition monitoring to count on these characteristics. A CFD model is an appropriate tool to determine the force and its characteristics. However, it is time consuming and needs highly qualified human resources while usually these results are needed immediately and in situ. Then, it is useful to determine these characteristics in a simple, quick, and accurate method. At present, the most suitable method indicates a large amount of possible harmonics to appear, without indicating the relative importance of them. This paper carries out a theoretical analysis to predict and explain in a qualitative way these frequencies and amplitudes. The theoretical analysis incorporates the number of blades, the number of guide vanes, the RSI nonuniform fluid force, and the sequence of interaction. This analysis is compared with the method currently in use, and both methods are applied to a practical case. The theoretical analysis gives a resulting force over the pump turbine, which corresponds well to the measured behavior of a pump turbine in terms of its frequencies and the relationship between their amplitudes. A corrective action is proposed as a result of the analysis and after it is carried out in one of the units, the vibration levels are reduced. The vibration induced by the RSI is predicted considering the sequence of interaction and different amplitudes in the interactions between the same moving blade and different stationary blades, giving a different and original interpretation about the source of the vibration characteristics. A successful corrective action is proposed as a consequence of this new interpretation.