R. Ribichini

Bio: R. Ribichini is an academic researcher from Imperial College London. The author has contributed to research in topics: Electromagnetic acoustic transducer & Guided wave testing. The author has an hindex of 6, co-authored 10 publications receiving 409 citations.

Study and comparison of different EMAT configurations for SH wave inspection

Abstract: Guided wave inspection has proven to be a very effective method for the rapid inspection of large structures. The fundamental shear horizontal (SH) wave mode in plates and the torsional mode in pipe-like structures are especially useful because of their non-dispersive character. Guided waves can be generated by either piezoelectric transducers or electro- magnetic acoustic transducers (EMATs), and EMATs can be based on either the Lorentz force or magnetostriction. Several EMAT configurations can be used to produce SH waves, the most common being Lorentz-force periodic permanent magnet and magnetostrictive EMATs, the latter being directly applied on the sample or with a bonded strip of highly magnetostrictive material on the plate. This paper compares the performance of these solutions on steel structures. To quantitatively assess the wave amplitude produced by different probes, a finite element model of the elementary transducers has been developed. The results of the model are experimentally validated and the simulations are further used to study the dependence of ultrasonic wave amplitude on key design parameters. The analysis shows that magnetostrictive EMATs directly applied on mild steel plates have comparatively poor performance that is dependent on the precise magneto-mechanical properties of the test object. Periodic permanent magnet EMATs generate intermediate wave amplitudes and are noncontact and insensitive to the variations in properties seen across typical steels. Large signal amplitudes can be achieved with magnetostrictive EMATs with a layer of highly magnetostrictive material attached between the transducer and the plate, but this compromises the noncontact nature of the transducer.

Experimental and numerical evaluation of electromagnetic acoustic transducer performance on steel materials

Abstract: Electromagnetic Acoustic Transducers (EMATs) are an attractive alternative to standard piezoelectric probes in a number of applications thanks to their contactless nature. EMATs do not require any couplant liquid and are able to generate a wide range of wave-modes; however these positive features are partly counterbalanced by a relatively low signal-to-noise ratio and by the dependence of EMAT performance on the material properties of the test object. A wide variety of steel materials is employed in many industrial applications, so it is important to assess the material-dependent behaviour of EMATs when used in the inspection of different types of steel. Experimental data showing the performance of bulk shear wave EMATs on a wide range of steels is presented, showing the typical range of physical properties encountered in practice. A previously validated Finite Element model, including the main transduction mechanisms, the Lorentz force and magnetostriction, is used to evaluate the experimental data. The main conclusion is that the Lorentz force is the dominant transduction effect, regardless of the magnitude and direction of the bias magnetic field. Differently from magnetostriction, the Lorentz force is not significantly sensitive to the typical range of physical properties of steels, as a consequence the same EMAT sensor can be used on different grades of ferritic steel.

The impact of magnetostriction on the transduction of normal bias field EMATs

Abstract: A very typical and important application of Electromagnetic Acoustic Transducers (EMATs) is the inspection of ferritic steels with normal bias field transducers. In this case, a controversy has arisen in the literature, as some older studies have indicated the Lorentz force as the main transduction mechanism, while more recent research has claimed that magnetostriction can be two order or magnitudes larger than the Lorentz effect. This is not merely an academic issue, as depending on which physical phenomena dominates, the performance of EMATs on different steel grades might significantly vary and the design of the transducer could be optimized accordingly. This paper analyzes in depth two main assumptions made in the more recent studies, highlighting some inconsistencies. A previously experimentally validated Finite Element model, is used to test the controversial assumptions. It is demonstrated that the mechanical boundary conditions were not modelled correctly leading to a gross overestimation of the role of magnetostriction. The main conclusion is that the magnetostriction force is typically not order of magnitudes larger than the Lorentz force; actually the Lorentz force is the larger transduction effect in non-oxidized ferromagnetic steels, and magnetostriction is only a fraction of it.

Quantitative modeling of the transduction of electromagnetic acoustic transducers operating on ferromagnetic media

Abstract: The noncontact nature of electromagnetic acoustic transducers (EMATs) offers a series of advantages over traditional piezoelectric transducers, but these features are counter-balanced by their relatively low signal-to-noise ratio and their strong dependence on material properties such as electric conductivity, magnetic permeability, and magnetostriction. The implication is that full exploitation of EMATs needs detailed modeling of their operation. A finite element model, accounting for the main transduction mechanisms, has been developed to allow the optimization of the transducers. Magnetostriction is included and described through an analogy with piezoelectricity. The model is used to predict the performance of a simple EMAT: a single current-carrying wire, parallel to a bias magnetic field generating shear horizontal waves in a nickel plate close to it. The results are validated against experiments. The model is able to successfully predict the wave amplitude dependence on significant parameters: the static bias field, the driving current amplitude, and the excitation frequency. The comparison does not employ any arbitrary adjustable parameter; for the first time an absolute validation of a magnetostrictive EMAT model has been achieved. The results are satisfactory: the discrepancy between the numerical predictions and the measured values of wave amplitude per unit current is less than 20% over a 200 kHz frequency range. The study has also shown that magnetostrictive EMAT sensitivity is not only a function of the magnetostrictive properties, because the magnetic permeability also plays a significant role in the transduction mechanism, partly counterbalancing the magnetostrictive effects.

Mode selection for corrosion detection in pipes and vessels via guided wave tomography

Abstract: Guided wave tomography offers a method to accurately quantify wall thickness losses in pipes and vessels caused by corrosion, using ultrasonic waves transmitted over distances of approximately 1 to 2 m, and measured by an array of transducers. These measurements are then used to reconstruct a map of wall thickness throughout the inspected region. To achieve accurate estimations of remnant wall thickness, it is vital that a suitable Lamb mode is chosen. This paper presents a detailed evaluation of the two most suitable modes, S0 and A0, to compare their performance using both numerical and experimental data. The sensitivity of A0 to thickness variations was shown to be superior to S0; however, the attenuation from A0 when a liquid loading was present was much higher than S0. A0 was less sensitive to the presence of coatings on the surface than was S0. Finally, it was shown that both modes could achieve a similar level of resolution in the plane of the plate surface.

Review of magnetostrictive patch transducers and applications in ultrasonic nondestructive testing of waveguides.

Abstract: A magnetostrictive patch transducer (MPT) is a transducer that exploits the magnetostrictive phenomena representing interactions between mechanical and magnetic fields in ferromagnetic materials. Since MPT technology was mainly developed and applied for nondestructive ultrasonic testing in waveguides such as pipes and plates, this paper will accordingly review advances of this technology in such a context. An MPT consists of a magnetic circuit composed of permanent magnets and coils, and a thin magnetostrictive patch that works as a sensing and actuating element which is bonded onto or coupled with a test waveguide. The configurations of the circuit and magnetostrictive patch therefore critically affect the performance of an MPT as well as the excited and measured wave modes in a waveguide. In this paper, a variety of state-of-the-art MPT configurations and their applications will be reviewed along with the working principle of this transducer type. The use of MPTs in wave experiments involving phononic crystals and elastic metamaterials is also briefly introduced.

Pipeline corrosion and leakage monitoring based on the distributed optical fiber sensing technology

Abstract: Pipeline is an important structure to transport oil and gas through long distances. However, pipeline also suffers from many threats especially corrosion and leakage. Therefore, it is necessary to conduct pipeline safety monitoring. With the advantage of high precision in distributed strain measurement, the optical frequency domain reflectometry (OFDR) technique is more suitable for pipeline monitoring. In this paper, a new application of the OFDR technique is introduced to monitor both corrosion and leakage. In order to verify this method, simulation tests of corrosion and leakage were conducted. In the corrosion test, several optical fiber sensors were bonded to the pipe surface with the same interval, forming a sensor array. Based on the sensor array, a hoop strain nephogram was created to show the corrosion level and corrosion location. In the leakage test, the results indicated that pipeline leakage can be detected by the distributed optical fiber sensor (DOFS). All the test results demonstrate that it is possible to monitor pipeline corrosion and leakage based on the hoop strain theory and the DOFS.

Study and comparison of different EMAT configurations for SH wave inspection

Abstract: Guided wave inspection has proven to be a very effective method for the rapid inspection of large structures. The fundamental shear horizontal (SH) wave mode in plates and the torsional mode in pipe-like structures are especially useful because of their non-dispersive character. Guided waves can be generated by either piezoelectric transducers or electro- magnetic acoustic transducers (EMATs), and EMATs can be based on either the Lorentz force or magnetostriction. Several EMAT configurations can be used to produce SH waves, the most common being Lorentz-force periodic permanent magnet and magnetostrictive EMATs, the latter being directly applied on the sample or with a bonded strip of highly magnetostrictive material on the plate. This paper compares the performance of these solutions on steel structures. To quantitatively assess the wave amplitude produced by different probes, a finite element model of the elementary transducers has been developed. The results of the model are experimentally validated and the simulations are further used to study the dependence of ultrasonic wave amplitude on key design parameters. The analysis shows that magnetostrictive EMATs directly applied on mild steel plates have comparatively poor performance that is dependent on the precise magneto-mechanical properties of the test object. Periodic permanent magnet EMATs generate intermediate wave amplitudes and are noncontact and insensitive to the variations in properties seen across typical steels. Large signal amplitudes can be achieved with magnetostrictive EMATs with a layer of highly magnetostrictive material attached between the transducer and the plate, but this compromises the noncontact nature of the transducer.

Power ultrasound and its applications: A state-of-the-art review.

Abstract: Ultrasonic processing has attracted increasing attention by people because ultrasonic technology may represent a flexible 'green' alternative for energy efficient processes. The major challenges for the power ultrasound application in real situations are the design and development of specific power ultrasonic systems for large-scale operations. Thus, new families of power ultrasonic transducers have been developed in recent years to meet actual needs, and this contributes to the implementation of power ultrasound of application in many fields such as chemical industry, food industry and manufacturing. This paper presents the current state of ultrasonic transducers of magnetostrictiv type and piezoelectric type as well as applications of power ultrasound in various industrial fields including chemical reactions, drying/dehydration, welding, extraction, heat transfer enhancement, de-ice, enhanced oil recovery, droplet atomization, cleaning and fine particle removal. The review paper helps to understand the current development of power ultrasonic technology and its applications in various situations, and induce extended applications of power ultrasound to more and more fields.

Corrosion and erosion monitoring in plates and pipes using constant group velocity Lamb wave inspection

Abstract: Recent improvements in tomographic reconstruction techniques generated a renewed interest in short-range ultrasonic guided wave inspection for real-time monitoring of internal corrosion and erosion in pipes and other plate-like structures. Emerging evidence suggests that in most cases the fundamental asymmetric A0 mode holds a distinct advantage over the earlier market leader fundamental symmetric S0 mode. Most existing A0 mode inspections operate at relatively low inspection frequencies where the mode is highly dispersive therefore very sensitive to variations in wall thickness. This paper examines the potential advantages of increasing the inspection frequency to the so-called constant group velocity (CGV) point where the group velocity remains essentially constant over a wide range of wall thickness variation, but the phase velocity is still dispersive enough to allow accurate wall thickness assessment from phase angle measurements. This paper shows that in the CGV region the crucial issue of temperature correction becomes especially simple, which is particularly beneficial when higher-order helical modes are also exploited for tomography. One disadvantage of working at such relatively high inspection frequency is that, as the slower A0 mode becomes faster and less dispersive, the competing faster S0 mode becomes slower and more dispersive. At higher inspection frequencies these modes cannot be separated any longer based on their vibration polarization only, which is mostly tangential for the S0 mode while mostly normal for the A0 at low frequencies, as the two modes become more similar as the frequency increases. Therefore, we propose a novel method for suppressing the unwanted S0 mode based on the Poisson effect of the material by optimizing the angle of inclination of the equivalent transduction force of the Electromagnetic Acoustic Transducers (EMATs) used for generation and detection purposes.