Richard J. Day

Bio: Richard J. Day is an academic researcher from University of Manchester. The author has contributed to research in topics: Epoxy & Raman spectroscopy. The author has an hindex of 26, co-authored 61 publications receiving 2203 citations.

Oxidation protection for carbon fibre composites

Abstract: Carbon fibre-reinforced ceramic matrix composites are promising candidate materials for high-temperature structural applications such as gas turbine blades. In oxidizing environments at temperatures above 400°C, however, carbon fibres are rapidly oxidized. There is, therefore, a need to coat the composite in order to protect it against oxidation. This review identifies the requirements of an effective oxidation protection system for carbon fibre-reinforced ceramics and summarizes the work which has been carried out towards this goal over the last 50 years. The most promising coatings are those composed of several ceramic layers designed to protect against erosion, spallation and corrosion, in addition to possessing a self-healing capability by the formation of glassy phases on exposure to oxygen.

Relationship between structure and mechanical properties for aramid fibres

Abstract: The relationship between structure and mechanical properties for a series of twelve wellcharacterized aramid fibres has been determined. The fibres were produced under a variety of processing conditions and the fibre structure has been characterized using transmission electron microscopy. In particular, both the overall degree of molecular orientation in the fibres and the difference in structure between the fibre skin and core regions have been investigated in detail. The mechanical properties of the fibres have been evaluated using conventional mechanical testing and molecular deformation followed using Raman microscopy to monitor strain-induced band shifts. It has been shown that the mechanical properties of the fibres are controlled by the fibre structure. In particular, it is shown that the fibre modulus is governed by the overall degree of molecular orientation. It is also demonstrated that the fibre strength is controlled principally by the overall molecular orientation but may also be reduced by the presence of a highly-oriented skin region. It has been found that the rate of shift of the Raman bands per unit strain is proportional to the fibre modulus except for fibres with large differences in molecular orientation between fibre skin and core regions. For these fibres the rate of shift reflects the higher orientation of the skin.

Oxidation Protection Coatings for C/SiC based on Yttrium Silicate

Abstract: The factor which currently precludes the use of carbon fibre reinforced silicon carbide (C/SiC) in high temperature structural applications such as gas turbine engines is the oxidation of carbon fibres at temperatures greater than 400°C. It is, therefore, necessary to develop coatings capable of protecting C/SiC components from oxidation for extended periods at 1600°C. Conventional coatings consist of multilayers of different materials designed to seal cracks by forming glassy phases on exposure to oxygen. The objective of this work was to develop a coating which was inherently crack resistant and would, therefore, not require expensive sealing layers. Yttrium silicate has been shown to possess the required properties for use in oxidation protection coatings. These requirements can be summarised as being low Young’s modulus, low thermal expansion coefficient, good erosion resistance, and low oxygen permeability. The development of protective coatings based on a SiC bonding layer combined with an outer yttrium silicate erosion resistant layer and oxygen barrier is described. Thermodynamic computer calculations and finite element analysis have been used to design the coating. C/SiC samples have been coated using a combination of chemical vapour deposition and slip casting. The behaviour against oxidation of the coating has been evaluated.

Conversion of polycarbosilane (PCS) to SiC-based ceramic Part 1. Characterisation of PCS and curing products

Abstract: A commercial polycarbosilane (PCS) preceramic polymer has been characterised as-received and following curing under a variety of conditions. Elemental analysis, gel permeation chromatography (GPC), infra-red spectroscopy (FT-IR), simultaneous thermogravimetric analysis-differential thermal analysis (TG-DTA) and solid state nuclear magnetic resonance (NMR) have been employed. A number average molar mass of 1200 was found with a broad molar mass distribution ( $$\overline M _{\text{w}} $$ / $$\overline M _{\text{n}} $$ = 2.97). Elemental analysis gave an empirical formula of SiC2.2H5.3O0.3. IR and Solid state 29Si and 13C NMR spectra showed the presence of Si-O-Si, SiC4, SiC3H, Si-Si, Si-CH3 and Si-CH2 groups. Simultaneous TG-DTA performed under an argon flow showed that there was a weight gain which started at approximately 240 °C. DTA showed an exotherm starting at this temperature showing that there was oxidation of the polymer even in an inert atmosphere. This is perhaps due to the oxygen in the PCS and there may also be some impurities in the inert atmosphere. Evidently the PCS is very sensitive to oxygen. Above 500 °C, weight loss dominated although the exotherm continued to approximately 700 °C. The effect of heating rate and dwell time at 200 °C on the changes in the chemical composition during curing have been explored using IR and solid state NMR spectroscopies, and elemental analysis. The longer the cure time the higher was the weight gain and greater was the extent of the oxidation reactions. Elemental analysis showed that the ratio of H and C to Si decreased with holding time at the cure-temperature while the amount of oxygen increased. Use of a higher heating rate resulted in a lower weight gain when the same holding time was used. From this it is clear that curing starts below the holding temperature.

Polymer-Derived Ceramics: 40 Years of Research and Innovation in Advanced Ceramics

Abstract: Preceramic polymers were proposed over 30 years ago as precursors for the fabrication of mainly Si-based advanced ceramics, generally denoted as polymer-derived ceramics (PDCs). The polymer to ceramic transformation process enabled significant technological breakthroughs in ceramic science and technology, such as the development of ceramic fibers, coatings, or ceramics stable at ultrahigh temperatures (up to 2000°C) with respect to decomposition, crystallization, phase separation, and creep. In recent years, several important advances have been achieved such as the discovery of a variety of functional properties associated with PDCs. Moreover, novel insights into their structure at the nanoscale level have contributed to the fundamental understanding of the various useful and unique features of PDCs related to their high chemical durability or high creep resistance or semiconducting behavior. From the processing point of view, preceramic polymers have been used as reactive binders to produce technical ceramics, they have been manipulated to allow for the formation of ordered pores in the meso-range, they have been tested for joining advanced ceramic components, and have been processed into bulk or macroporous components. Consequently, possible fields of applications of PDCs have been extended significantly by the recent research and development activities. Several key engineering fields suitable for application of PDCs include high-temperature-resistant materials (energy materials, automotive, aerospace, etc.), hard materials, chemical engineering (catalyst support, food- and biotechnology, etc.), or functional materials in electrical engineering as well as in micro/nanoelectronics. The science and technological development of PDCs are highly interdisciplinary, at the forefront of micro- and nanoscience and technology, with expertise provided by chemists, physicists, mineralogists, and materials scientists, and engineers. Moreover, several specialized industries have already commercialized components based on PDCs, and the production and availability of the precursors used has dramatically increased over the past few years. In this feature article, we highlight the following scientific issues related to advanced PDCs research: (1) General synthesis procedures to produce silicon-based preceramic polymers. (2) Special microstructural features of PDCs. (3) Unusual materials properties of PDCs, that are related to their unique nanosized microstructure that makes preceramic polymers of great and topical interest to researchers across a wide spectrum of disciplines. (4) Processing strategies to fabricate ceramic components from preceramic polymers. (5) Discussion and presentation of several examples of possible real-life applications that take advantage of the special characteristics of preceramic polymers. Note: In the past, a wide range of specialized international symposia have been devoted to PDCs, in particular organized by the American Ceramic Society, the European Materials Society, and the Materials Research Society. Most of the reviews available on PDCs are either not up to date or deal with only a subset of preceramic polymers and ceramics (e.g., silazanes to produce SiCN-based ceramics). Thus, this review is focused on a large number of novel data and developments, and contains materials from the literature but also from sources that are not widely available.

Mechanically-induced chemical changes in polymeric materials

Abstract: Engineering applications of synthetic polymers are widespread due to their availability, processability, low density, and diversity of mechanical properties (Figure 1a). Despite their ubiquitous nature, modern polymers are evolving into multifunctional systems with highly sophisticated behavior. These emergent functions are commonly described as “smart” characteristics whereby “intelligence” is rooted in a specific response elicited from a particular stimulus. Materials that exhibit stimuli-responsive functions thus achieve a desired output (O, the response) upon being subjected to a specific input (I, the stimulus). Given that mechanical loading is inevitable, coupled with the wide range of mechanical properties for synthetic polymers, it is not surprising that mechanoresponsive polymers are an especially attractive class of smart materials. To design materials with stimuli-responsive functions, it is helpful to consider the I-O relationship as an energy transduction process. Achieving the desired I-O linkage thus becomes a problem in finding how to transform energy from the stimulus into energy that executes the desired response. The underlying mechanism that forms this I-O coupling need not be a direct, one-step transduction event; rather, the overall process may proceed through a sequence of energy transduction steps. In this regard, the network of energy transduction pathways is a useful roadmap for designing stimuli-responsive materials (Figure 1b). It is the purpose of this review to broadly survey the mechanical to chemical * To whom correspondence should be addressed. Phone: 217-244-4024. Fax: 217-244-8024. E-mail: jsmoore@illinois.edu. † Department of Chemistry and Beckman Institute. ‡ Department of Materials Science and Engineering and Beckman Institute. § Department of Aerospace Engineering and Beckman Institute. Chem. Rev. XXXX, xxx, 000–000 A

Handbook of Raman Spectroscopy: From the Research Laboratory to the Process Line

Abstract: Theory of Raman scattering evolution and revolution of Raman instrumentation - application of available technologies to spectroscopy and microscopy Raman spectroscopy and its adaptation to the industrial environment Raman microscopy - confocal and scanning near-field Raman imaging the quest for accuracy in Raman spectra chemometrics for Raman spectroscopy Raman spectra of gases Raman spectroscopy applied to crystals - phenomena and principles, concepts and conventions Raman scattering of glass Raman spectroscopic applications to gemmology Raman spectroscopy on II-IV-semiconductor nanostructures medical applications of Raman spectroscopy - in vivo Raman spectroscopy some pharmaceutical applications of Raman spectroscopy low-frequency Raman spectroscopy and biomolecular dynamics - a comparison between different low-frequency experimental techniques collectivity of vibrational modes Raman spectroscopic studies of ion-ion interactions in aqueous and non-aqueous electrolyte solutions environmental applications of Raman spectroscopy to aqueous solutions Raman and surface enhanced resonance Raman scattering - applications in forensic science application of Raman spectroscopy to organic fibres and films applications of IR and Raman spectra of quasi-elemental carbon process Raman spectroscopy the use of Raman spectroscopy to monitor the quality of carbon overcoats in the disk drive industry Raman spectroscopy in the undergraduate teaching laboratory Raman spectroscopy in the characterization of archaeological materials.