Shiro Kobayashi

Abstract: Introduction Metal forming process Analysis and technology in metal forming Plasticity and viscoplasticity Methods of analysis The finite element method (1) The finite element method (2) Plane-strain problems Axisymmetric isothermal forging Steady state processes of extrusion and drawing Sheet metal forming Thermo-viscoplastic analysis Compaction and forging of porous metals Three dimensional problems Preform design in metal forming Solid formulation, comparison of two formulations, and concluding remarks Index.

Abstract: A Lagrangian finite element method of fracture and fragmentation in brittle materials is developed. A cohesive-law fracture model is used to propagate multiple cracks along arbitrary paths. In axisymmetric calculations, radial cracking is accounted for through a continuum damage model. An explicit contact/friction algorithm is used to treat the multi-body dynamics which inevitably ensues after fragmentation. Rate-dependent plasticity, heat conduction and thermal coupling are also accounted for in calculations. The properties and predictive ability of the model are exhibited in two case studies: spall tests and dynamic crack propagation in a double cantilever beam specimen. As an example of application of the theory, we simulate the experiments of Field (1988) involving the impact of alumina plates by steel pellets at different velocities. The calculated conical, lateral and radial fracture histories are found to be in good agreement with experiment.

Abstract: Introduction Metal forming process Analysis and technology in metal forming Plasticity and viscoplasticity Methods of analysis The finite element method (1) The finite element method (2) Plane-strain problems Axisymmetric isothermal forging Steady state processes of extrusion and drawing Sheet metal forming Thermo-viscoplastic analysis Compaction and forging of porous metals Three dimensional problems Preform design in metal forming Solid formulation, comparison of two formulations, and concluding remarks Index.

Abstract: A new method of modeling material behavior which accounts for the dynamic metallurgical processes occurring during hot deformation is presented. The approach in this method is to consider the workpiece as a dissipator of power in the total processing system and to evaluate the dissipated power co-contentJ = ∫o σ e ⋅dσ from the constitutive equation relating the strain rate (e) to the flow stress (σ). The optimum processing conditions of temperature and strain rate are those corresponding to the maximum or peak inJ. It is shown thatJ is related to the strain-rate sensitivity (m) of the material and reaches a maximum value(J max) whenm = 1. The efficiency of the power dissipation(J/J max) through metallurgical processes is shown to be an index of the dynamic behavior of the material and is useful in obtaining a unique combination of temperature and strain rate for processing and also in delineating the regions of internal fracture. In this method of modeling, noa priori knowledge or evaluation of the atomistic mechanisms is required, and the method is effective even when more than one dissipation process occurs, which is particularly advantageous in the hot processing of commercial alloys having complex microstructures. This method has been applied to modeling of the behavior of Ti-6242 during hot forging. The behavior of α+ β andβ preform microstructures has been exam-ined, and the results show that the optimum condition for hot forging of these preforms is obtained at 927 °C (1200 K) and a strain rate of 1CT•3 s•1. Variations in the efficiency of dissipation with temperature and strain rate are correlated with the dynamic microstructural changes occurring in the material.

Abstract: The use of computers in manufacturing has enabled the development of several new sheet metal forming processes, which are based upon older technologies. This paper describes modifications that have been made to traditional forming methods such as conventional spinning and shear forming, forming processes in which deformation is localized. Recent advances have enabled this localized deformation to be accurately controlled and studied. Current developments have been focused on forming asymmetric parts using CNC technology, without the need for costly dies. Asymmetric Incremental Sheet Forming has the potential to revolutionize sheet metal forming, making it accessible to all levels of manufacturing. This paper describes the genesis and current state-of-the-art of Asymmetric Incremental Sheet Forming.

Abstract: A systematic meta-analysis of observational studies of melanoma and family history, actinic damage and phenotypic factors was conducted as part of a comprehensive meta-analysis of all major risk factors for melanoma. Following a systematic literature search, relative risks were extracted from 60 studies published before September 2002. Fixed and random effects models were used to obtain pooled estimates for family history (RR = 1.74, 1.41-2.14), skin type (I vs. IV: RR = 2.09, 1.67-2.58), high density of freckles (RR = 2.10, 1.80-2.45), skin colour (Fair vs. Dark: RR = 2.06, 1.68-2.52), eye colour (Blue vs. Dark: RR = 1.47, 1.28-1.69) and hair colour (Red vs. Dark: RR = 3.64, 2.56-5.37), pre-malignant and skin cancer lesions (RR = 4.28, 2.80-6.55) and actinic damage indicators (RR = 2.02, 1.24-3.29). Sub-group analysis and meta-regression were carried out to explore sources of between-study variation and bias. Sensitivity analyses investigated reliability of results and publication bias. Latitude and adjustment for phenotype were two study characteristics that significantly influenced the estimates.