Takenobu Sakai

Bio: Takenobu Sakai is an academic researcher from Saitama University. The author has contributed to research in topics: Creep & Viscoelasticity. The author has an hindex of 6, co-authored 49 publications receiving 154 citations. Previous affiliations of Takenobu Sakai include Tokyo Metropolitan University & Keio University.

Analysis of creep behavior in thermoplastics based on visco-elastic theory

Abstract: Plastics and fiber-reinforced plastics (FRP) are used in the aerospace industry because of their mechanical properties. However, despite their excellent high-temperature mechanical properties, plastics and FRP eventually deform visco-elastically at high temperatures. Most of the research has focused on the creep behavior of FRPs, but few studies have investigated the linear visco-elastic behavior. Linear visco-elastic behavior and non-linear visco-elastic behavior occur with physical aging in these plastics. In this study, the non-linear visco-elastic behavior of plastics and FRP was investigated based on the bending creep deformation of polycarbonate (PC) and polyoxymethylene (POM). Moreover, the effects of the fiber volume fraction on the creep characteristics were investigated using glass fiber-reinforced polycarbonate (GFRPC). The creep deformation was calculated using the linear visco-elastic theory based on these effects, and comparison between experimental and estimated data showed that the creep analysis sufficiently predicted the creep behavior.

Estimating creep deformation of glass-fiber-reinforced polycarbonate

Abstract: Thermoplastic resin and fiber-reinforced thermo-plastics (FRTPs) were used without post-cure treatment as “molded material.” For such materials, creep behavior and physical aging occur simultaneously. This study examined the creep behavior of polycarbonate (PC) and glass-fiber-reinforced polycarbonate (GFRPC) injection moldings, including the effect of physical aging and fiber content, and determined that the time–temperature superposition principle could be applied to the creep behavior for different fiber contents. The effects of physical aging on creep behavior were evaluated quantitatively on pure resin and with various fiber contents without heat treatment. We found that the effect of physical aging could be evaluated with the proposed factor, “aging shift rate.” To discuss the linearity of viscoelasticity in FRTPs, this study used two shift factors: time and modulus shift factors. The fiber content affected creep behavior by both retarding and restraining it through changing the elastic modulus. This was shown by generating a grand master curve of creep compliance, which included the effects of time, temperature, and fiber content. Using the grand master curve of creep compliance and shift factors, it was possible to estimate the creep deformation of molded materials under varying conditions and fiber contents. The estimated creep deformation gave a very good fit to the experimental creep deformation.

Estimating the creep behavior of glass-fiber-reinforced polyamide considering the effects of crystallinity and fiber volume fraction

Abstract: The time-temperature superposition principle (TTSP) is often used to estimate the viscoelastic behavior of polymers. It can also be used to evaluate the influence of a given variable, or set of variables, on viscoelastic properties. In this research, the effects of time, temperature, fiber volume fraction and the relative crystallinity of polyamide (PA) and glass fiber-reinforced polyamide (GFRPA) were investigated using the time-temperature superposition principle to estimate viscoelastic behavior under each set of conditions. The crystallinities of PA and GFRPA, which ranged from 33 to 45%, were controlled by adjusting the duration of crystallization as 250 °C. Creep tests were carried out with these materials, and creep compliance curves of each condition were obtained. Using these creep compliance curves, the master curves for temperature, and the grand master curves for crystallinity and for fiber volume fraction were generated to show the relationships between fiber volume fraction, crystallinity, and viscoelastic parameters. Furthermore, the great-grand master curve for crystallinity and fiber volume fraction was generated to predict creep behavior in an arbitrarily condition. The predicted data were in good agreement with experimental results. A method for estimating creep deformation taking into account the effects of influencing variables was developed. The time-temperature superposition principle (TTSP) was applied to the effects of the fiber volume fraction and crystallinity. Grand master curves for crystallinity and fiber volume fraction were obtained by shifting the corresponding master curves. This study demonstrates that the creep behaviors of fiber-reinforced plastics can be estimated using these shift factors and a great-grand master curve. This method yielded estimates of creep deformation that fitted well with experimental results. Based on our findings, it should be possible to control creep deformation in plastics or fiber-reinforced resins by controlling the fiber volume fraction and the crystallinity of the matrix material.

Viscoelasticity of Shape Memory Polymer: Polyurethane series DiARY ®*

Abstract: This study examined the creep behavior of DiARY®, a shape-memory polymer (SMP), and the factors influencing the creep behavior. The creep test using the short term method obtained the master curve for the creep compliance, and confirmed the time-temperature superposition principle. Using this method, physical aging has little effect on the results of the creep test. To examine the effects of physical aging, we performed the creep test without using this method, which showed that physical aging alters the energy of activation of DiARY and the time-physical age time dependency at a specific temperature. The aging master curves were obtained as very smooth curves. In addition, the aging shift factors were attained when creating the aging master curves. The effect of physical aging depended on the time and temperature, confirming the time-physical aging time superposition principle, and achieved the effect of physical aging described as the aging shift rate. Using the master curve, time-temperature shift factor, and aging shift rate, it was possible to estimate the creep deformation, including the effect of physical aging on creep behavior.

Physical aging in polymers and polymer nanocomposites: recent results and open questions

Abstract: Physical aging is a ubiquitous phenomenon in glassy materials and originates from the fact that they are generally out-of-equilibrium. Due to the technological and fundamental implications, this phenomenon has been deeply investigated in the last decades especially in glassy polymers. Here we provide a critical review of the latest hot debated themes in the field of physical aging in polymers and polymer nanocomposites. We first summarize the fundamental aspects of physical aging, highlighting its relationship with the polymer segmental mobility. A review of the methods employed to monitor physical aging is also provided, in particular those probing the time dependent evolution of thermodynamic variables (or related to) and those probing the (quasi)instantaneous polymer segmental mobility. We subsequently focus our attention on the two following debated topics in the field of physical aging of polymers: (i) the fate of the dynamics and thermodynamics of glassy polymers below the glass transition temperature (Tg), i.e. the temperature below which physical aging occurs; (ii) the modification of physical aging induced by the presence of inorganic nanofillers in polymer nanocomposites. With respect to the former point particular attention is devoted to recent findings concerning possible deviations from the behavior normally observed above Tg of both dynamics and thermodynamics deep in the glassy state. Regarding the effect of the presence of nanofillers on the rate of physical aging, the role of the modification of the polymer segmental mobility and that of purely geometric factors are discussed with particular emphasis on the most recent advances in the topic. The modification of the rate of physical aging in other nanostructured systems, such as polymer thin films, is discussed with particular emphasis on the analogy in terms of a large amount of interface with polymer nanocomposites.

3D printed fiber reinforced polymer composites - Structural analysis

Abstract: In this research, mechanical and structural properties of Continuous Fiber Reinforced Additively Manufactured (CFRAM) components are studied. Structural analysis is performed to understand the failure behavior of CFRAM components. Based on the SEM analysis of the tested parts, correlations between results of the mechanical test and microstructure of the parts have been investigated. CFRAM components are lightweight yet strong materials with a wide range of potential applications in auto industry, aerospace, sport goods, and medical tools. CFRAM components benefit from both cutting-edge 3D printing technology and fiber reinforcement to improve mechanical properties. Produced parts have lightweight compared with metals, strong mechanical properties, and short manufacturing time. In addition, thermoplastic polymer used for CFRAM components makes product recyclable. In this study, samples were printed using Markforged Mark Two printer and the effect of the fiber type, fiber orientations, infill density, and temperatures on tensile, fatigue, and creep properties were investigated. Carbon fiber (CF), fiberglass (FG), and Kevlar were used as reinforcing agents, and nylon as the base material. Microstructural analysis was conducted to investigate the fracture mechanism, morphology, and printing quality of the specimens. It was observed that the main failing mechanisms for CFRAM components are fiber pull-out, fiber breakage, and delamination. Further, it was understood that there is a correlation between the fiber stacking density and mechanical properties. Overall, the information provided in this study reports a unique knowledge base about the mechanical and structural behaviours of the components built with the CFRAM technology.

Shape Memory Silk Protein Sponges for Minimally Invasive Tissue Regeneration.

Abstract: Porous silk protein scaffolds are designed to display shape memory characteristics and volumetric recovery following compression. Two strategies are utilized to realize shape recovery: addition of hygroscopic plasticizers like glycerol, and tyrosine modifications with hydrophilic sulfonic acid chemistries. Silk sponges are evaluated for recovery following 80% compressive strain, total porosity, pore size distribution, secondary structure development, in vivo volume retention, cell infiltration, and inflammatory responses. Glycerol-modified sponges recover up to 98.3% of their original dimensions following compression, while sulfonic acid/glycerol modified sponges swell in water up to 71 times their compressed volume, well in excess of their original size. Longer silk extraction times (lower silk molecular weights) and higher glycerol concentrations yielded greater flexibility and shape fidelity, with no loss in modulus following compression. Sponges are over 95% porous, with secondary structure analysis indicating glycerol-induced β-sheet physical crosslinking. Tyrosine modifications with sulfonic acid interfere with β-sheet formation. Glycerol-modified sponges exhibit improved rates of cellular infiltration at subcutaneous implant sites with minimal immune response in mice. They also degrade more rapidly than unmodified sponges, a result posited to be cell-mediated. Overall, this work suggests that silk sponges may be useful for minimally invasive deployment in soft tissue augmentation procedures.