Thomas Sattelmayer

Bio: Thomas Sattelmayer is an academic researcher from Technische Universität München. The author has contributed to research in topics: Combustion & Combustor. The author has an hindex of 40, co-authored 486 publications receiving 6387 citations. Previous affiliations of Thomas Sattelmayer include Ludwig Maximilian University of Munich & Brown, Boveri & Cie.

Process for combustion of liquid fuel in a burner

Abstract: In the premix combustion of liquid fuel in a burner without premixing section, there is formed in the interior (14) of the burner a conical liquid fuel column (5) which widens in the direction of flow and which is surrounded by a rotating combustion air flow (15) which flows tangentially into the burner. Ignition of the mixture takes place at the outlet of the burner, a backflow zone (6) being formed in the region of the burner mouth. The burner itself consists of at least two hollow part cone members (1, 2) positioned on one another, which have a cone inclination which increases in the direction of flow. The part cone members (1, 2) are staggered in relation to one another, as a result of which tangential air inlet slots (19, 20) are formed. A nozzle (3) placed on the burner head ensures the injection of the liquid fuel (12) into the interior (14) of the burner. … …

Influence of the Combustor Aerodynamics on Combustion Instabilities From Equivalence Ratio Fluctuations

Abstract: Gas turbine combustors are often susceptible to self-excited oscillations, which lead to unacceptable levels of pressure, velocity and heat release fluctuations. Although instabilities can occur in systems with locally constant equivalence ratio, it is very important to take into account the influence of equivalence ratio fluctuations, which are generated in the fuel air mixer in the unstable case. These fluctuations are convected into the flame and lead to an additional mechanism for the generation of heat release fluctuations. Moreover, entropy waves are produced in the flame, which travel through the combustor and generate additional pressure waves during the acceleration of the flow at the combustor exit. To date, available theories use the physically unrealistic assumption that the equivalence ratio waves as well as the entropy waves are convected downstream without any spatial dispersion due to the combustor aerodynamics. An analytical approach is presented, which allows us to take the spatial dispersion into consideration. For that purpose, the response of the burner and the combustor to an equivalence ratio impulse or an entropy impulse is calculated using the Laplace transformation and a more general transfer function for harmonic waves is derived. The obtained expression has three parameters. which represent the influence of the burner or the combustor aerodynamics, respectively. This equation can be used in numerical codes, which represent the combustion system through a network of acoustic multiports, if the equivalence ratio and the entropy are added to the vector of variables considered. The parameters required for the dynamic combustor model can be deduced from a detailed CFD analysis of the combustor flow in case of the application of the theory to a particular combustor design. As an example, a simple model combustor is used to demonstrate the application of the theory. It is highlighted how the spatial dispersion of the equivalence ratio and entropy fluctuations can be included in the stability analysis. The calculated examples reveal that the influence of both variables on the generation of instabilities is highly overpredicted if the spatial dispersion is not taken into account. Furthermore, it can be deduced from the study that burner and combustor designs with a wide range of convective time scales have advantages with respect to the stability of the combustor.

Burner Development and Operability Issues Associated with Steady Flowing Syngas Fired Combustors

Abstract: This article addresses the impact of syngas fuel composition on combustor blowout, flashback, dynamic stability, and autoignition in premixed, steady flowing combustion systems. These are critical issues to be considered and balanced against emissions considerations in the development and operation of premixed combustors. Starting with blowout, the percentage of hydrogen in the fuel is suggested to be the most significant fuel parameter, which is more fundamentally related to the hydrogen flame's resistance to stretch induced extinction. Turning to flashback next, it is shown that multiple flashback mechanisms are present in swirling flows, and the key thermophysical properties of a syngas mixture that influence its flashback proclivity depend upon which flashback mechanism is considered. Flashback due to turbulent flame propagation in the core flow and the interaction of heat release with pulsations are less critical, whereas flame propagation in boundary layers and flashback due to the interaction of th...

Flashback in a Swirl Burner With Cylindrical Premixing Zone

Abstract: Flame flashback from the combustion chamber into the mixing zone is one of the inherent problems of lean premixed combustion and essentially determines the reliability of low NO x burners. Generally, flashback can be initiated by one of the following four phenomena: flashback due to the conditions in the boundary layer, flashback due to turbulent flame propagation in the core flow, flashback induced by combustion instabilities and flashback caused by combustion induced vortex breakdown. In this study, flashback in a swirling tubular flow was investigated. In order to draw maximum benefit from the tests with respect to the application in gas turbines, the radial distribution of the axial and circumferential momentum in the tube was selected such that the typical character of a flow in mixing zones of premix burners without centerbody was obtained. A single burner test rig has been designed to provoke flashback with the preheating temperature, the equivalence ratio and the mean flow rate being the influencing parameters. The flame position within the mixing section is detected by a special optical flame sensor array, which allows the control of the experiment and furthermore the triggering of the measurement techniques. The burning velocity of the fuel has been varied by using natural gas or hydrogen. The characteristics of the flashback, the unsteady swirling flow during the flame propagation, the flame dynamics and the reaction zones have been investigated by applying high-speed video recordings, the laser Doppler anemometry and the laser induced fluorescence. The presented results show that a combustion induced vortex breakdown is the dominating mechanism of the observed flashback. This mechanism is very sensitive to the momentum distribution in the vortex core. By adding axial momentum around the mixing tube axis, the circumferential velocity gradient is reduced and flashback can be prevented.

Flashback Limits for Combustion Induced Vortex Breakdown in a Swirl Burner

Abstract: Flame flashback from the combustion chamber into the mixing zone limits the reliability of swirl stabilized lean premixed combustion in gas turbines. In a former study, the combustion induced vortex breakdown (CIVB) has been identified as a prevailing flashback mechanism of swirl burners. The present study has been performed to determine the flashback limits of a swirl burner with cylindrical premixing tube without centerbody at atmospheric conditions. The flashback limits, herein defined as the upstream flame propagation through the entire mixing tube, have been detected by a special optical flame sensor with a high temporal resolution. In order to study the effect of the relevant parameters on the flashback limits, the burning velocity of the fuel has been varied using four different natural gas-hydrogen-mixtures with a volume fraction of up to 60% hydrogen. A simple approach for the calculation of the laminar flame speeds of these mixtures is proposed which is used in the next step to correlate the experimental results. In the study, the preheat temperature of the fuel mixture was varied from 100°C to 450°C in order to investigate influence of the burning velocity as well as the density ratio over the flame front. Moreover, the mass flow rate has been modified in a wide range as an additional parameter of technical importance. It was found that the quenching of the chemical reaction is the governing factor for the flashback limit. A Peclet number model was successfully applied to correlate the flashback limits as a function of the mixing tube diameter, the flow rate and the laminar burning velocity. Using this model, a quench factor can be determined for the burner, which is a criterion for the flashback resistance of the swirler and which allows to calculate the flashback limit for all operating conditions on the basis of a limited number of flashback tests.

Boundary Layer Theory

Abstract: The boundary layer equations for plane, incompressible, and steady flow are $$\matrix{ {u{{\partial u} \over {\partial x}} + v{{\partial u} \over {\partial y}} = - {1 \over \varrho }{{\partial p} \over {\partial x}} + v{{{\partial ^2}u} \over {\partial {y^2}}},} \cr {0 = {{\partial p} \over {\partial y}},} \cr {{{\partial u} \over {\partial x}} + {{\partial v} \over {\partial y}} = 0.} \cr }$$

PIVlab – Towards User-friendly, Affordable and Accurate Digital Particle Image Velocimetry in MATLAB

Abstract: Digital particle image velocimetry (DPIV) is a non-intrusive analysis technique that is very popular for mapping flows quantitatively. To get accurate results, in particular in complex flow fields, a number of challenges have to be faced and solved: The quality of the flow measurements is affected by computational details such as image pre-conditioning, sub-pixel peak estimators, data validation procedures, interpolation algorithms and smoothing methods. The accuracy of several algorithms was determined and the best performing methods were implemented in a user-friendly open-source tool for performing DPIV flow analysis in Matlab.

Atomization and Sprays

Abstract: Preface 1.General Considerations 2.Basic Processes in Atomization 3.Drop Size Distributions of Sprays 4.Atomizers 5.Flow in Atomizers 6.Atomizer Performance 7.External Spray Charcteristics 8.Drop Evaporation 9.Drop Sizing Methods Index