Thorkild Kvisgaard

Bio: Thorkild Kvisgaard is an academic researcher. The author has contributed to research in topics: Power electronics & Physics of failure. The author has an hindex of 1, co-authored 1 publications receiving 427 citations.

Transitioning to Physics-of-Failure as a Reliability Driver in Power Electronics

Abstract: Power electronics has progressively gained an important status in power generation, distribution, and consumption. With more than 70% of electricity processed through power electronics, recent research endeavors to improve the reliability of power electronic systems to comply with more stringent constraints on cost, safety, and availability in various applications. This paper serves to give an overview of the major aspects of reliability in power electronics and to address the future trends in this multidisciplinary research direction. The ongoing paradigm shift in reliability research is presented first. Then, the three major aspects of power electronics reliability are discussed, respectively, which cover physics-of-failure analysis of critical power electronic components, state-of-the-art design for reliability process and robustness validation, and intelligent control and condition monitoring to achieve improved reliability under operation. Finally, the challenges and opportunities for achieving more reliable power electronic systems in the future are discussed.

Study and Handling Methods of Power IGBT Module Failures in Power Electronic Converter Systems

Abstract: Power electronics plays an important role in a wide range of applications in order to achieve high efficiency and performance. Increasing efforts are being made to improve the reliability of power electronics systems to ensure compliance with more stringent constraints on cost, safety, and availability in different applications. This paper presents an overview of the major failure mechanisms of IGBT modules and their handling methods in power converter systems improving reliability. The major failure mechanisms of IGBT modules are presented first, and methods for predicting lifetime and estimating the junction temperature of IGBT modules are then discussed. Subsequently, different methods for detecting open- and short-circuit faults are presented. Finally, fault-tolerant strategies for improving the reliability of power electronic systems under field operation are explained and compared in terms of performance and cost.

Distributed Power-Generation Systems and Protection

Abstract: Continuously expanding deployments of distributed power-generation systems (DPGSs) are transforming the conventional centralized power grid into a mixed distributed electrical network. The modern power grid requires flexible energy utilization but presents challenges in the case of a high penetration degree of renewable energy, among which wind and solar photovoltaics are typical sources. The integration level of the DPGS into the grid plays a critical role in developing sustainable and resilient power systems, especially with highly intermittent renewable energy resources. To address the challenging issues and, more importantly, to leverage the energy generation, stringent demands from both utility operators and consumers have been imposed on the DPGS. Furthermore, as the core of energy conversion, numerous power electronic converters employing advanced control techniques have been developed for the DPGS to consolidate the integration. In light of the above, this paper reviews the power-conversion and control technologies used for DPGSs. The impacts of the DPGS on the distributed grid are also examined, and more importantly, strategies for enhancing the connection and protection of the DPGS are discussed.

Thermal Loading and Lifetime Estimation for Power Device Considering Mission Profiles in Wind Power Converter

Abstract: As a key component in the wind turbine system, the power electronic converter and its power semiconductors suffer from complicated power loadings related to environment, and are proven to have high failure rates. Therefore, correct lifetime estimation of wind power converter is crucial for the reliability improvement and also for cost reduction of wind power technology. Unfortunately, the existing lifetime estimation methods for the power electronic converter are not yet suitable in the wind power application, because the comprehensive mission profiles are not well specified and included. Consequently, a relative more advanced approach is proposed in this paper, which is based on the loading and strength analysis of devices and takes into account different time constants of the thermal behaviors in power converter. With the established methods for loading and lifetime estimation for power devices, more detailed information of the lifetime-related performance in wind power converter can be obtained. Some experimental results are also included to validate the thermal behavior of power device under different mission profiles.

Prognostics and Health Management of Electronics

Abstract: In this paper, damage pre-cursors based residual life computation approach for various package elements to prognosticate electronic systems prior to appearance of any macro-indicators of damage has been presented. In order to implement the system-health monitoring system, precursor variables or leading indicators-of-failure have been identified for various package elements and failure mechanisms. Model-algorithms have been developed to correlate precursors with impending failure for computation of residual life. Package elements investigated include, first-level interconnects, dielectrics, chip interconnects, underfills and semiconductors. Examples of damage proxies include, phase growth rate of solder interconnects, intermetallics, normal stress at chip interface, and interfacial shear stress

Design for reliability of power electronic systems

Abstract: Advances in power electronics enable efficient and flexible processing of electric power in the application of renewable energy sources, electric vehicles, adjustable-speed drives, etc. More and more efforts are devoted to better power electronic systems in terms of reliability to ensure high availability, long lifetime, sufficient robustness, low maintenance cost and low cost of energy. However, the reliability predictions are still dominantly according to outdated models and terms, such as MIL-HDBK-217H handbook models, Mean-Time-To-Failure (MTTF), and Mean-Time-Between-Failures (MTBF). A collection of methodologies based on Physics-of-Failure (PoF) approach and mission profile analysis are presented in this paper to perform reliability-oriented design of power electronic systems. The corresponding design procedures and reliability prediction models are provided. Further on, a case study on a 2.3 MW wind power converter is discussed with emphasis on the reliability critical components IGBTs. Different aspects of improving the reliability of the power converter are mapped. Finally, the challenges and opportunities to achieve more reliable power electronic systems are addressed.