Tim W. Button

Bio: Tim W. Button is an academic researcher from University of Birmingham. The author has contributed to research in topics: Ceramic & Adaptive optics. The author has an hindex of 15, co-authored 39 publications receiving 1510 citations. Previous affiliations of Tim W. Button include Central European Institute of Technology.

A simple way to make tough ceramics

Abstract: THE major problem with the use of ceramics as structural materials is their brittleness. One way of overcoming this problem is to introduce weak interfaces which deflect a growing crack1. Polymer composites of this sort can be easily prepared by surrounding fibres with liquid plastic. To make similar structures with ceramic matrices and fibres is difficult and expensive, however, because traditional ceramic processing techniques of powder compaction and sintering prevent densification and cause cracking2–4. Here we describe a simple, inexpensive way of preparing a ceramic material that contains such weak interfaces. Silicon carbide powder is made into thin sheets which are coated with graphite to give weak interfaces and then pressed together and sintered without pressure. Relative to the monolithic material, the apparent fracture toughness for cracks propagating normal to the weak interfaces is increased more than fourfold, and the work required to break the samples increases by substantially more than a hundredfold. The technique should be readily applicable to other ceramics.

(Ba,Ca)(Zr,Ti)O3 lead-free piezoelectric ceramics—The critical role of processing on properties

Abstract: Lead-free piezoelectric compositions based on (Ba,Ca)(Zr,Ti)O3 have been reported to exhibit many piezoelectric properties similar to the conventionally used Pb(Zr,Ti)O3 materials, and have thus been attracting much attention as potential replacements for lead-based piezoceramics. However, there appears quite a wide variation in the reported piezoelectric properties of the BCZT ceramics, indicating that such properties may be sensitive to fabrication and processing methods. This paper reports an investigation of a wide range of processing factors, including composition (e.g. ratio of Ba(Zr,Ti)O3 to (Ba,Ca)TiO3), sintering conditions (temperature and cooling rate), particle size of the calcined ceramic powder, structure and microstructure (e.g. phase, lattice parameters, density and grain size), and their effect on the piezoelectric properties. For individual compositions, lattice constants and grain size, which are themselves dependent on the ceramic powder particle size and sintering conditions, have been shown to be very important in terms of optimising piezoelectric properties in these materials.

A Simple Way to Make Tough Ceramics.

Abstract: THE major problem with the use of ceramics as structural materials is their brittleness. One way of overcoming this problem is to introduce weak interfaces which deflect a growing crack1. Polymer composites of this sort can be easily prepared by surrounding fibres with liquid plastic. To make similar structures with ceramic matrices and fibres is difficult and expensive, however, because traditional ceramic processing techniques of powder compaction and sintering prevent densification and cause cracking2–4. Here we describe a simple, inexpensive way of preparing a ceramic material that contains such weak interfaces. Silicon carbide powder is made into thin sheets which are coated with graphite to give weak interfaces and then pressed together and sintered without pressure. Relative to the monolithic material, the apparent fracture toughness for cracks propagating normal to the weak interfaces is increased more than fourfold, and the work required to break the samples increases by substantially more than a hundredfold. The technique should be readily applicable to other ceramics.

Bioinspired structural materials

Abstract: Natural structural materials are built at ambient temperature from a fairly limited selection of components. They usually comprise hard and soft phases arranged in complex hierarchical architectures, with characteristic dimensions spanning from the nanoscale to the macroscale. The resulting materials are lightweight and often display unique combinations of strength and toughness, but have proven difficult to mimic synthetically. Here, we review the common design motifs of a range of natural structural materials, and discuss the difficulties associated with the design and fabrication of synthetic structures that mimic the structural and mechanical characteristics of their natural counterparts.

Processing and properties of hydroxyapatite-based biomaterials for use as hard tissue replacement implants

Abstract: This paper reviews the past, present, and future of the hydroxyapatite (HAp)-based biomaterials from the point of view of preparation of hard tissue replacement implants. Properties of the hard tissues are also described. The mechanical reliability of the pure HAp ceramics is low, therefore it cannot be used as artificial teeth or bones. For these reasons, various HAp-based composites have been fabricated, but only the HAp-coated titanium alloys have found wide application. Among the others, the microstructurally controlled HAp ceramics such as fibers/whiskers-reinforced HAp, fibrous HAp-reinforced polymers, or biomimetically fabricated HAp/collagen composites seem to be the most suitable ceramic materials for the future hard tissue replacement implants.

Refractory Diborides of Zirconium and Hafnium

Abstract: This paper reviews the crystal chemistry, synthesis, densification, microstructure, mechanical properties, and oxidation behavior of zirconium diboride (ZrB2) and hafnium diboride (HfB2) ceramics. The refractory diborides exhibit partial or complete solid solution with other transition metal diborides, which allows compositional tailoring of properties such as thermal expansion coefficient and hardness. Carbothermal reduction is the typical synthesis route, but reactive processes, solution methods, and pre-ceramic polymers can also be used. Typically, diborides are densified by hot pressing, but recently solid state and liquid phase sintering routes have been developed. Fine-grained ZrB2 and HfB2 have strengths of a few hundred MPa, which can increase to over 1 GPa with the addition of SiC. Pure diborides exhibit parabolic oxidation kinetics at temperatures below 1100°C, but B2O3 volatility leads to rapid, linear oxidation kinetics above that temperature. The addition of silica scale formers such as SiC or MoSi2 improves the oxidation behavior above 1100°C. Based on their unique combination of properties, ZrB2 and HfB2 ceramics are candidates for use in the extreme environments associated with hypersonic flight, atmospheric re-entry, and rocket propulsion.

Molecular mechanistic origin of the toughness of natural adhesives, fibres and composites

Abstract: Natural materials are renowned for their strength and toughness1,2,3,4,5. Spider dragline silk has a breakage energy per unit weight two orders of magnitude greater than high tensile steel1,6, and is representative of many other strong natural fibres3,7,8. The abalone shell, a composite of calcium carbonate plates sandwiched between organic material, is 3,000 times more fracture resistant than a single crystal of the pure mineral4,5. The organic component, comprising just a few per cent of the composite by weight9, is thought to hold the key to nacre's fracture toughness10,11. Ceramics laminated with organic material are more fracture resistant than non-laminated ceramics11,12, but synthetic materials made of interlocking ceramic tablets bound by a few weight per cent of ordinary adhesives do not have a toughness comparable to nacre13. We believe that the key to nacre's fracture resistance resides in the polymer adhesive, and here we reveal the properties of this adhesive by using the atomic force microscope14 to stretch the organic molecules exposed on the surface of freshly cleaved nacre. The adhesive fibres elongate in a stepwise manner as folded domains or loops are pulled open. The elongation events occur for forces of a few hundred piconewtons, which are smaller than the forces of over a nanonewton required to break the polymer backbone in the threads. We suggest that this ‘modular’ elongation mechanism might prove to be quite general for conveying toughness to natural fibres and adhesives, and we predict that it might be found also in dragline silk.

Skeleton of Euplectella sp.: Structural Hierarchy from the Nanoscale to the Macroscale

Abstract: Structural materials in nature exhibit remarkable designs with building blocks, often hierarchically arranged from the nanometer to the macroscopic length scales. We report on the structural properties of biosilica observed in the hexactinellid sponge Euplectella sp. Consolidated, nanometer-scaled silica spheres are arranged in well-defined microscopic concentric rings glued together by organic matrix to form laminated spicules. The assembly of these spicules into bundles, effected by the laminated silica-based cement, results in the formation of a macroscopic cylindrical square-lattice cagelike structure reinforced by diagonal ridges. The ensuing design overcomes the brittleness of its constituent material, glass, and shows outstanding mechanical rigidity and stability. The mechanical benefits of each of seven identified hierarchical levels and their comparison with common mechanical engineering strategies are discussed.