Polymer/layered silicate nanocomposites: a review from preparation to processing

This review aims at reporting on very recent developments in syntheses, properties and (future) applications of polymer-layered silicate nanocomposites. This new type of materials, based on smectite clays usually rendered hydrophobic through ionic exchange of the sodium interlayer cation with an onium cation, may be prepared via various synthetic routes comprising exfoliation adsorption, in situ intercalative polymerization and melt intercalation. The whole range of polymer matrices is covered, i.e. thermoplastics, thermosets and elastomers. Two types of structure may be obtained, namely intercalated nanocomposites where the polymer chains are sandwiched in between silicate layers and exfoliated nanocomposites where the separated, individual silicate layers are more or less uniformly dispersed in the polymer matrix. This new family of materials exhibits enhanced properties at very low filler level, usually inferior to 5 wt.%, such as increased Young’s modulus and storage modulus, increase in thermal stability and gas barrier properties and good flame retardancy.

Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials

It is possible to say that zeolites are the most widely used catalysts in industry They are crystalline microporous materials which have become extremely successful as catalysts for oil refining, petrochemistry, and organic synthesis in the production of fine and speciality chemicals, particularly when dealing with molecules having kinetic diameters below 10 A The reason for their success in catalysis is related to the following specific features of these materials:1 (1) They have very high surface area and adsorption capacity (2) The adsorption properties of the zeolites can be controlled, and they can be varied from hydrophobic to hydrophilic type materials (3) Active sites, such as acid sites for instance, can be generated in the framework and their strength and concentration can be tailored for a particular application (4) The sizes of their channels and cavities are in the range typical for many molecules of interest (5-12 A), and the strong electric fields2 existing in those micropores together with an electronic confinement of the guest molecules3 are responsible for a preactivation of the reactants (5) Their intricate channel structure allows the zeolites to present different types of shape selectivity, ie, product, reactant, and transition state, which can be used to direct a given catalytic reaction toward the desired product avoiding undesired side reactions (6) All of these properties of zeolites, which are of paramount importance in catalysis and make them attractive choices for the types of processes listed above, are ultimately dependent on the thermal and hydrothermal stability of these materials In the case of zeolites, they can be activated to produce very stable materials not just resistant to heat and steam but also to chemical attacks Avelino Corma Canos was born in Moncofar, Spain, in 1951 He studied chemistry at the Universidad de Valencia (1967−1973) and received his PhD at the Universidad Complutense de Madrid in 1976 He became director of the Instituto de Tecnologia Quimica (UPV-CSIC) at the Universidad Politecnica de Valencia in 1990 His current research field is zeolites as catalysts, covering aspects of synthesis, characterization and reactivity in acid−base and redox catalysis A Corma has written about 250 articles on these subjects in international journals, three books, and a number of reviews and book chapters He is a member of the Editorial Board of Zeolites, Catalysis Review Science and Engineering, Catalysis Letters, Applied Catalysis, Journal of Molecular Catalysis, Research Trends, CaTTech, and Journal of the Chemical Society, Chemical Communications A Corma is coauthor of 20 patents, five of them being for commercial applications He has been awarded with the Dupont Award on new materials (1995), and the Spanish National Award “Leonardo Torres Quevedo” on Technology Research (1996) 2373 Chem Rev 1997, 97, 2373−2419

From Microporous to Mesoporous Molecular-Sieve Materials and Their Use in Catalysis

"Space—the final frontier." This preamble to a well-known television series captures the challenge encountered not only in space travel adventures, but also in the field of porous materials, which aims to control the size, shape and uniformity of the porous space and the atoms and molecules that define it. The past decade has seen significant advances in the ability to fabricate new porous solids with ordered structures from a wide range of different materials. This has resulted in materials with unusual properties and broadened their application range beyond the traditional use as catalysts and adsorbents. In fact, porous materials now seem set to contribute to developments in areas ranging from microelectronics to medical diagnosis.

Ordered porous materials for emerging applications

Graphene’s success has shown that it is possible to create stable, single and few-atom-thick layers of van der Waals materials, and also that these materials can exhibit fascinating and technologically useful properties. Here we review the state-of-the-art of 2D materials beyond graphene. Initially, we will outline the different chemical classes of 2D materials and discuss the various strategies to prepare single-layer, few-layer, and multilayer assembly materials in solution, on substrates, and on the wafer scale. Additionally, we present an experimental guide for identifying and characterizing single-layer-thick materials, as well as outlining emerging techniques that yield both local and global information. We describe the differences that occur in the electronic structure between the bulk and the single layer and discuss various methods of tuning their electronic properties by manipulating the surface. Finally, we highlight the properties and advantages of single-, few-, and many-layer 2D materials in...

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Progress, Challenges, and Opportunities in Two-Dimensional Materials Beyond Graphene

Various nylon 6-clay hybrids, such as molecular composites of nylon 6 and silicate layers of montmorillonite and saponite, NCH's and NCHP's, respectively, have been synthesized. To estimate the mechanical properties of these hybrids, tensile, flexural, impact, and heat distortion tests were carried out. NCH was found superior in strength and modulus and comparable in impact strength to nylon 6. The heat distortion temperature (HDT) of NCH (montmorillonite: 4.7 wt. %) was 152 °C, which was 87 °C higher than that of nylon 6. In NCHP, saponite had a smaller effect on the increase of these mechanical properties. The modulus and HDT of NCH and NCHP increased with an increase in the amount of clay minerals. It was found that these properties were well described by the contribution of the constrained region calculated from the storage and loss modulus at the glass transition temperature. According to the mixing law on elastic modulus, the following expression was obtained between the modulus E at 120 °C and the fraction of the constrained region C, En = Ecn = C, where the values of n and Ec (modulus of the constrained region) were 0.685 and 1.02 GPa, respectively.

https://www.cambridge.org/core/services/aop-cambridge-core/content/view/S0884291400020537

Mechanical properties of nylon 6-clay hybrid

It was found that montmorillonite cation exchanged for 12-aminolauric acid (12-montmorillonite) was swollen by ∊-caprolactam to form a new intercalated compound. Caprolactam was polymerized in the interlayer of montmorillonite, a layer silicate, yielding a nylon 6-clay hybrid (NCH). The silicate layers of montmorillonite were uniformly dispersed in nylon 6. The carboxyl end groups of 12-aminolauric acid in 12-montmorillonite initiated polymerization of ∊-caprolactam, and as 12-montmorillonite content became larger, the molecular weight of nylon was reduced. From the result of end-group analysis, carboxyl end groups were more than amino end groups. The difference between the carboxyl and the amino end groups was attributed to ammonium cations (-NH3+) of nylon molecules, because the difference agreed with the anion site concentration of the montmorillonite in NCH. It is suggested that the ammonium cations in nylon 6 interact with the anions in montmorillonite.

https://www.cambridge.org/core/services/aop-cambridge-core/content/view/S0884291400020525

Synthesis of nylon 6-clay hybrid

Novel organic−inorganic hybrid mesoporous materials have been synthesized, in which organic and inorganic oxide moieties are distributed homogeneously at the molecular level in the framework, forming a covalently bonded network. They are highly ordered at the mesoscale, with two- and three-dimensional hexagonal symmetries and well-defined external morphologies. Nitrogen adsorption measurements show a uniform pore-size distribution with pore diameters of 31 and 27 A, and high surface areas of 750 and 1170 m2/g. The synthetic procedure to polymerize the organosilane monomer containing two trialkoxysilyl groups in the presence of surfactant can be applied to the synthesis of a variety of highly ordered organic−inorganic hybrid mesoporous materials.

http://dns2.asia.edu.tw/~ysho/YSHO-English/1000%20WC/PDF/J%20Ame%20Che%20Soc121,%209611.pdf

Novel Mesoporous Materials with a Uniform Distribution of Organic Groups and Inorganic Oxide in Their Frameworks

The ion exchange reaction of interlayer Na+ ions of a layered polysilicate kanemite with alkyltrimetnylammonium ions, followed by calcination, gives highly ordered mesoporous materials with a hexagonal array of uniform channels.

Synthesis of highly ordered mesoporous materials from a layered polysilicate

The synthetic conditions of highly ordered and thermally stable mesoporous molecular sieves from a layered silicate kanemite are established. We divided the formation process of the mesoporous materials from kanemite into two elemental processes: i) exchange of Na+ in the interlayer of kanemite for alkyltrimethylammonium cations and ii) condensation of silicates and formation of a three dimensional silicate framework. Higher pH (over 11.5) at the cation-exchange process and the subsequent pH adjustment at 8.5 at the condensation process were best suited for the formation of mesoporous products with high regularity and thermal stability. Removal of partially dissolved kanemite during the cation-exchange process avoided the formation of amorphous materials as a by-product. Structures of some intermediate silicate/surfactant complexes supported the proposed folded sheets mechanism for the formation of the mesoporous molecular sieves. Syntheses by using alkyltrimethylammonium with different alkyl-chain length...

Yoshiaki Fukushima

Papers

Mechanical properties of nylon 6-clay hybrid

Synthesis of nylon 6-clay hybrid

Novel Mesoporous Materials with a Uniform Distribution of Organic Groups and Inorganic Oxide in Their Frameworks

Synthesis of highly ordered mesoporous materials from a layered polysilicate

Syntheses of Highly Ordered Mesoporous Materials, FSM-16, Derived from Kanemite