Zhang Jun

Bio: Zhang Jun is an academic researcher from Fuzhou University. The author has contributed to research in topics: Kinematics & Parallel manipulator. The author has an hindex of 2, co-authored 15 publications receiving 30 citations.

Hierarchical design, laboratory prototype fabrication and machining tests of a novel 5-axis hybrid serial-parallel kinematic machine tool

Abstract: Hybrid serial-parallel kinematic machine tool (HSPKMT) has been regarded as a promising solution for 5-axis machining in many industrial fields. A typical HSPKMT can be constructed by integrating a parallel functional module with a serial functional module. Following this way, the authors construct a novel 5-axis HSPKMT through the integration of an over constrained redundantly actuated parallel module with a stack-up serial gantry. The proposed HSPKMT can accomplish a 5-axis motion capacity with three translations and two rotations (3T2R). A hierarchical design method is proposed to facilitate the design issues of the 5-axis HSPKMT. According to the hierarchical method, a laboratory prototype is designed with a top-down strategy and then fabricated with a bottom-up strategy. An open-architecture computer numerical control (CNC) system is developed to drive the fabricated prototype. A kinematic analysis is carried out to reveal necessary kinematic properties of the proposed HSPKMT. The reachable workspace and task workspace are defined to graphically illustrate the machine's position-orientation capabilities. A workspace performance index is formulated to compare the proposed 5-axis HSPKMT with several 5-axis machine tools. Based the kinematic analysis, a 5-axis machining methodology is developed and further applied to the laboratory prototype to perform 5-axis machining tasks. The machining tests verify that the proposed novel HSPKMT possesses desirable 5-axis machining capability with the tolerance rang of ±0.05 mm. This also implies that the proposed hierarchical design method as well as the 5-axis machining methodology can be further applied to other types of HSPKMTs with minor modifications.

Type synthesis, unified kinematic analysis and prototype validation of a family of Exechon inspired parallel mechanisms for 5-axis hybrid kinematic machine tools

Abstract: To fully disclose potential configurations of parallel mechanisms (PMs) that are performance-comparable to the commercially successful Exechon, a family of one translational two rotational (1T2R) over-constrained Exechon inspired PMs is synthesized through the screw theory. The synthesized PMs are further comparatively analyzed in terms of inverse kinematics, singularity occurrence and reachable workspace based on a unified kinematic model. The kinematic analyses indicate that the inherited overconstraints benefit for eliminating the constraint singularity of all synthesized Exechon inspired PMs and the workspace distribution of an Exechon inspired PM is closely related to its topological arrangement. Based on the kinematic evaluations, a preferred configuration of 2U P R-1R P S PM (‘R’: revolute joint, ‘U’: universal joint, ‘S’: spherical joint, ‘ P ’: prismatic actuated joint) is selected as a candidate for 1T2R spindle head. A laboratory prototype is fabricated and experimentally tested to verify the feasibility of the type synthesis and the correctness of the kinematic analyses. By integrating the selected PM with a 2-degree of freedom sliding gantry, a full scale prototype of a novel hybrid kinematic machine tool is developed to perform 5-axis machining tasks. The well match between the machined workpiece and its designed shape fully proves the engineering potential of the synthesized PMs that are expected to be employed as the functional module to construct 5-axis serial-parallel hybrid machining devices.

Hierarchical design, laboratory prototype fabrication and machining tests of a novel 5-axis hybrid serial-parallel kinematic machine tool

Abstract: Hybrid serial-parallel kinematic machine tool (HSPKMT) has been regarded as a promising solution for 5-axis machining in many industrial fields. A typical HSPKMT can be constructed by integrating a parallel functional module with a serial functional module. Following this way, the authors construct a novel 5-axis HSPKMT through the integration of an over constrained redundantly actuated parallel module with a stack-up serial gantry. The proposed HSPKMT can accomplish a 5-axis motion capacity with three translations and two rotations (3T2R). A hierarchical design method is proposed to facilitate the design issues of the 5-axis HSPKMT. According to the hierarchical method, a laboratory prototype is designed with a top-down strategy and then fabricated with a bottom-up strategy. An open-architecture computer numerical control (CNC) system is developed to drive the fabricated prototype. A kinematic analysis is carried out to reveal necessary kinematic properties of the proposed HSPKMT. The reachable workspace and task workspace are defined to graphically illustrate the machine's position-orientation capabilities. A workspace performance index is formulated to compare the proposed 5-axis HSPKMT with several 5-axis machine tools. Based the kinematic analysis, a 5-axis machining methodology is developed and further applied to the laboratory prototype to perform 5-axis machining tasks. The machining tests verify that the proposed novel HSPKMT possesses desirable 5-axis machining capability with the tolerance rang of ±0.05 mm. This also implies that the proposed hierarchical design method as well as the 5-axis machining methodology can be further applied to other types of HSPKMTs with minor modifications.

Type synthesis, unified kinematic analysis and prototype validation of a family of Exechon inspired parallel mechanisms for 5-axis hybrid kinematic machine tools

Abstract: To fully disclose potential configurations of parallel mechanisms (PMs) that are performance-comparable to the commercially successful Exechon, a family of one translational two rotational (1T2R) over-constrained Exechon inspired PMs is synthesized through the screw theory. The synthesized PMs are further comparatively analyzed in terms of inverse kinematics, singularity occurrence and reachable workspace based on a unified kinematic model. The kinematic analyses indicate that the inherited overconstraints benefit for eliminating the constraint singularity of all synthesized Exechon inspired PMs and the workspace distribution of an Exechon inspired PM is closely related to its topological arrangement. Based on the kinematic evaluations, a preferred configuration of 2U P R-1R P S PM (‘R’: revolute joint, ‘U’: universal joint, ‘S’: spherical joint, ‘ P ’: prismatic actuated joint) is selected as a candidate for 1T2R spindle head. A laboratory prototype is fabricated and experimentally tested to verify the feasibility of the type synthesis and the correctness of the kinematic analyses. By integrating the selected PM with a 2-degree of freedom sliding gantry, a full scale prototype of a novel hybrid kinematic machine tool is developed to perform 5-axis machining tasks. The well match between the machined workpiece and its designed shape fully proves the engineering potential of the synthesized PMs that are expected to be employed as the functional module to construct 5-axis serial-parallel hybrid machining devices.