Showing papers in "Materials Science & Engineering R-reports in 2009"

Recent developments in stainless steels

Abstract: This article presents an overview of the developments in stainless steels made since the 1990s. Some of the new applications that involve the use of stainless steel are also introduced. A brief introduction to the various classes of stainless steels, their precipitate phases and the status quo of their production around the globe is given first. The advances in a variety of subject areas that have been made recently will then be presented. These recent advances include (1) new findings on the various precipitate phases (the new J phase, new orientation relationships, new phase diagram for the Fe–Cr system, etc.); (2) new suggestions for the prevention/mitigation of the different problems and new methods for their detection/measurement and (3) new techniques for surface/bulk property enhancement (such as laser shot peening, grain boundary engineering and grain refinement). Recent developments in topics like phase prediction, stacking fault energy, superplasticity, metadynamic recrystallisation and the calculation of mechanical properties are introduced, too. In the end of this article, several new applications that involve the use of stainless steels are presented. Some of these are the use of austenitic stainless steels for signature authentication (magnetic recording), the utilisation of the cryogenic magnetic transition of the sigma phase for hot spot detection (the Sigmaplugs), the new Pt-enhanced radiopaque stainless steel (PERSS) coronary stents and stainless steel stents that may be used for magnetic drug targeting. Besides recent developments in conventional stainless steels, those in the high-nitrogen, low-Ni (or Ni-free) varieties are also introduced. These recent developments include new methods for attaining very high nitrogen contents, new guidelines for alloy design, the merits/demerits associated with high nitrogen contents, etc.

New prospects in flame retardant polymer materials: From fundamentals to nanocomposites

Abstract: The objective of this review is to make the field of “flame retardants for polymer materials” more accessible to the materials science community, i.e. chemists, physicists and engineers. We present the fundamentals of polymer combustion theory, the main flame retardant properties and tests used to describe fire behavior, together with the nature and modes of action of the most representative flame retardants and the synergistic effects that can be achieved by combining them. We particularly focus on polymer nanocomposites, i.e. polymer matrices filled with specific, finely dispersed nanofillers, which will undoubtedly pave the way for future materials combining physicochemical and thermo-mechanical performances with enhanced flame retardant behavior.

Consolidation/synthesis of materials by electric current activated/assisted sintering

Abstract: This review article aims to provide an updated and comprehensive description of the development of the Electric Current Activated/assisted Sintering technique (ECAS) for the obtainment of dense materials including nanostructured ones. The use of ECAS for pure sintering purposes, when starting from already synthesized powders promoters, and to obtain the desired material by simultaneously performing synthesis and consolidation in one-step is reviewed. Specifically, more than a thousand papers published on this subject during the past decades are taken into account. The experimental procedures, formation mechanisms, characteristics, and functionality of a wide spectrum of dense materials fabricated by ECAS are presented. The influence of the most important operating parameters (i.e. current intensity, temperature, processing time, etc.) on product characteristics and process dynamics is reviewed for a large family of materials including ceramics, intermetallics, metal–ceramic and ceramic–ceramic composites. In this review, systems where synthesis and densification stages occur simultaneously, i.e. a fully dense product is formed immediately after reaction completion, as well as those ones for which a satisfactory densification degree is reached only by maintaining the application of the electric current once the full reaction conversion is obtained, are identified. In addition, emphasis is given to the obtainment of nanostructured dense materials due to their rapid progress and wide applications. Specifically, the effect of mechanical activation by ball milling of starting powders on ECAS process dynamics and product characteristics (i.e. density and microstructure) is analysed. The emerging theme from the large majority of the reviewed investigations is the comparison of ECAS over conventional methods including pressureless sintering, hot pressing, and others. Theoretical analysis pertaining to such technique is also proposed following the last results obtained on this topic.

ZnO nanowire and nanobelt platform for nanotechnology

Abstract: Semiconducting zinc oxide nanowires (NWs) and nanobelts (NBs) are a unique group of quasi-one-dimensional nanomaterial. This review mainly focuses on the rational synthesis, structure analysis, novel properties and unique applications of zinc oxide NWs and NBs in nanotechnology. First, we will discuss rational design of synthetic strategies and the synthesis of NWs via vapor phase and chemical growth approaches. Secondly, the vapor–solid process for synthesis of oxide based nanostructures will be described in details. We will illustrate the polar surface dominated growth phenomena, such as the formation of nanosprings, nanorings and nanohelices of single-crystal zinc oxide. Third, we will describe the unique and novel electrical, optoelectronic, field emission, and mechanical properties of individual NWs and NBs. Finally, we will illustrate some novel devices and applications made using NWs as ultra-sensitive chemical and biological nanosensors, solar cell, light emitting diodes, nanogenerators, and nano-piezotronic devices. ZnO is ideal for nanogenerators for converting nano-scale mechanical energy into electricity owing to its coupled piezoelectric and semiconductive properties. The devices designed based on this coupled characteristic are the family of piezotronics, which is a new and unique group of electronic components that are controlled by external forces/pressure.

Calcium phosphate coatings for bio-implant applications: Materials, performance factors, and methodologies

Abstract: With an ageing population, war, and sports related injuries there is an ever-expanding requirement for hard tissue replacement such as bone. Engineered artificial scaffold biomaterials with appropriate mechanical properties, surface chemistry and surface topography are in a great demand for enhancing cell attachment, cell growth and tissue formation at such defect sites. Most of these engineering techniques are aimed at mimicking the natural organization of the bone tissues and thereby create a conducive environment for bone regeneration. As the interaction between the cells and tissues with biomaterials at the tissue–implant interface is a surface phenomenon, surface properties play a major role in determining both the biological response to implants and the material response to the physiological condition. Hence surface engineering of biomaterials is aimed at modifying the material and biological responses through changes in surface properties while still maintaining the bulk mechanical properties of the implant. Therefore, there has been a great thrust towards development of Ca–P-based surface coatings on various metallic and nonmetallic substrates for load bearing implant applications such as hip joint prosthesis, knee joint prosthesis and dental implants. Typical coating methodologies like ion beam assisted deposition, plasma spray deposition, pulsed laser physical vapor deposition, magnetron sputtering, sol–gel derived coatings, electrodeposition, micro-arc oxidation and laser deposition are extensively studied at laboratory scale. In the present article, attempts are made to give an overview of the basic principles behind the coating techniques as well as advantageous features such as bioactivity and biocompatibility associated with these coatings. A strong emphasis will be given on laser-induced textured and bioactive coatings obtained by the author's research group [A. Kurella, N.B. Dahotre, Journal of Biomedical Applications 20 (2005) 5–50; A. Kurella, N.B. Dahotre, Acta Biomaterialia 2 (2006) 677–688; A. Kurella, N.B. Dahotre, Journal of Minerals, Metals and Materials Society (JOM) 58 (2006) 64–66; A. Kurella, N.B. Dahotre, Journal of Materials Science: Materials in Medicine 17 (2006) 565–572; P.G. Engleman, A. Kurella, A. Samant, C.A. Blue, N.B. Dahotre, Journal of Minerals, Metals and Materials Society (JOM) 57 (2005) 46–50; R. Singh, A. Kurella, N.B. Dahotre, Journal of Biomaterials Applications 21 (2006) 46–72; S.R. Paital, N.B. Dahotre, Biomedical Materials 2 (2007) 274–281; S.R. Paital, N.B. Dahotre, 2009, Acta Biomaterialia, doi:10.1016/j.actbio.2009.03.004 ; R. Singh, N.B. Dahotre, Journal of Materials Science: Materials in Medicine 18 (2007) 725–751.]. Since cells are sensitive to topographical features ranging from mesoscale to nanoscale, formation of these features by both pulsed and continuous wave Nd:YAG laser system will be highlighted. This can also be regarded as advancement towards third generation biomaterials which are bioinert, bioactive and which once implanted will stimulate cell adhesion, proliferation and growth at the interface. Further, an overview of various bio-implants and bio-devices and materials used for these kinds of devices, performance factors such as mechanical and corrosion behavior and surface science associated with these materials are also explained. As the present article is aimed at describing the multidisciplinary nature of this exciting field it also provides a common platform to understand this subject in a simple way for students, researchers, teachers and engineers in the fields ranging from medicine, dentistry, biology, materials science, biomedicine, biomechanics to physics.

Energetics of metal–organic interfaces: New experiments and assessment of the field

Abstract: Considerable research and development means have been focused in the past decade on organic semiconductor thin films and devices with applications to full color displays, flexible electronics and photovoltaics. Critical areas of these thin films are their interfaces with electrodes, with other organic films and with dielectrics, as these interfaces control charge injection and transport through the device. Full understanding of the mechanisms that determine the electronic properties of these interfaces, i.e. the relative position of molecular levels and charge carrier transport states, is an important goal to reach for developing reliable device processing conditions. This report provides an extensive, although probably somewhat biased, review of polymer– and small molecule–metal interface work of the past few years, with emphasis placed specifically on (i) the electronic structure and molecular level alignment at these interfaces, (ii) the perceived differences between small molecule and polymer interfaces, (iii) the difference between organic-on-metal and metal-on-organic interfaces, and (iv) the role played by electrode surface contamination in establishing interface energetics. Environmental conditions, e.g. vacuum vs. ambient, are found to be critical parameters in the processing of polymer and small molecule interfaces with metals. With similar processing conditions, these two types of interfaces are found to obey very similar molecular level alignment rules.

Triplet states in organic semiconductors

Abstract: Today's technology is not possible without optoelectronic devices such as light-emitting diodes, transistors and solar cells. These basic units of modern electronic appliances may be made not only from traditional inorganic semiconductors, but also from organic semiconductors, i.e. hydrocarbon molecules that combine semiconducting properties with some mechanical properties such as easy processability and flexibility. The weak van der Waals forces that bind the molecules to a solid imply a low dielectric constant, so that coulomb and exchange interactions between electrons are significant. As a result, photoexcitation or electrical excitation results in strongly bound electron–hole pairs, so-called excitons. Depending on the relative orientation of the electron and hole spin, the exciton may be of a overall singlet or triplet spin state. While the fluorescent singlet state has been investigated intensively since the first reports of organic electroluminescence, research into the properties of the phosphorescent triplet state has intensified mainly during the last decade. In this review we give an overview on the photophysical processes associated with the formation of triplet states and their decay, as well as the energy levels and energy transfer processes of triplet states. We aim to give a careful introduction for those new to this particular research area as well as to highlight some of the current research issues and intriguing questions for those familiar with the field. The main focus of this review is on molecular assemblies and polymer films, though relevant work on molecular crystals is also included where it assists in forming a larger picture.

Colloidal dispersion of gold nanorods: Historical background, optical properties, seed-mediated synthesis, shape separation and self-assembly

Abstract: The color of colloidal dispersions of gold particles in a fluid, typically water, varies from red to blue, depending upon the shape and size of particles. The color and optical properties of gold nanoparticles originate from localized surface plasmons, and are sensitive to their local dielectric environment. Unlike nanospheres, the optical properties, hydrodynamic behavior as well as phase behavior of nanorods are influenced by their shape anisotropy. Thus, rods have an additional absorption peak, possess very different dynamics (affects sedimentation) and their concentrated dispersions form liquid crystalline phases. In this review, we focus on presenting the essential shape dependent optics, as well as the hydrodynamics and phase behavior of rod-like gold nanoparticles. We reveal our methodology for making less polydisperse nanorods sols by using an optimized seed-mediated synthesis (controlled chemistry), followed by shape separation by centrifugation (based on our hydrodynamics arguments). We elucidate the role of Brownian motion in determining colloidal stability and sedimentation behavior, and describe patterns formed by drying mediated assembly on glass slides and TEM grids. We outline early studies (before 1930) of gold sols that are not only instructive in learning about synthesis and physical properties of gold nanoparticles, but show how the study of colloidal gold established many key principles in colloidal science.

Controlled electron injection and transport at materials interfaces in dye sensitized solar cells

Abstract: Dye-sensitized solar cells (DSSCs) generate excitons (bound electron-hole pairs) upon absorption of photon from the sunlight and undergo dissociation at the donor/acceptor materials interface to create free electrons and holes. Major challenges in DSSCs until now have been to achieve maximum exciton generation followed by dissociation, electrons injection and transportation with minimum recombination, which are controlled by the dye/metal oxide, dye/electrolyte, and metal oxide/electrolyte interfaces. Researchers have been focusing on improving these materials interfaces in DSSCs by using novel materials (doped metal oxides, wider spectral range dyes, and low viscous gel, ionic electrolytes and low molecular weight organic hole conductors), and introducing new semiconductor morphologies (nanofibers, rods, wires, core–shell). With the current effort by researchers, TiO2/Ruthenium complex (N3 dye)-based liquid state DSSC have reached an efficiency of 11%, whereas TiO2/Ruthenium complex (N719 dye)/Solid electrolyte-based solid state DSSC have achieved an efficiency of ∼4%. As numerous materials have been the focal point in DSSCs, it is necessary to have an overall understanding on the materials interfaces and their influence on the performance of the solar cell. This review focuses on the metal oxides and metal oxide/dye interface that control the electron injection and transport for improving the efficiency of DSSCs.

Progress in nano-biocomposites based on polysaccharides and nanoclays

Abstract: The last decade has seen the development of an alternative chemistry, which intends to reduce the human impact on the environment. The polymers are obviously involved into this tendency and numerous bio-sourced plastics (bioplastics), such as polylactide, plasticized starch, etc., have been elaborated. However, even if a lot of commercial products are now available, their properties (mechanical properties, moisture sensitivity) have to be enhanced to be really competitive with the petroleum-based plastics. One of the most promising answers to overcome these weaknesses is the elaboration of nano-biocomposites, namely the dispersion of nano-sized filler into a biopolymer matrix. This review reports the last developments in nano-biocomposites based on polysaccharides and nanoclays. The main elaboration strategies developed in starch, chitosan, cellulose acetate and pectin based nano-biocomposites elaborated with montmorillonite as the nanofiller are exposed herein. The corresponding dispersion state and properties are discussed.

Fundamental aspects and recent progress on wear/scratch damage in polymer nanocomposites

Abstract: It is realized that the addition of a small percentage of rigid nanoparticles to polymers significantly improves many of their mechanical properties, especially stiffness and strength. Such improvements are often attributed to the availability of large numbers of nanoparticles with huge interfacial areas compared to their macro- and micro-scale counterparts. In particular, from the tribological viewpoint, the small size of nanoparticles with homogenous dispersion in the matrix and good interfacial adhesion between nanoparticles and matrix are thought to be necessary requirements for a polymer nanocomposite. Material removal will be less since the nano-additives have similar sizes to the segments of surrounding polymer chains. Despite these positive effects due to the addition of nanoparticles, there are still some critical questions that are unanswered. Here, we review the fundamentals, recent progress and advances that have been made on the tribological aspects of polymer nanocomposites, particularly focusing on their wear (in dry sliding and unlubricated conditions) and scratch damage. The review shows that (a) it is not valid to assume that nano-fillers always improve wear/scratch (and friction) properties; and (b) material properties like modulus, hardness, fracture toughness or extent of wear rate or scratch penetration depth are not the sole indicators to compare and/or rank candidate materials. Several facets of wear/scratching or material response to the sliding processes require thorough understanding in order to determine parameters that control the surface integrity and material removal from polymer nanocomposites. This review also shows the apparent contradictions and false impressions on several material systems in many studies owing to poor characterizations of polymer nanocomposites and lack of quantitative descriptions of the observed phenomena.

Review and comparison of shearography and active thermography for nondestructive evaluation

Abstract: Shearography and thermography are optical techniques, both proven to be valuable tools for material nondestructive evaluation. Papers on these topics, however, are scattered and mainly appeared in optical journals. For the convenience of the materials community, this paper aims to present a comprehensive review of shearography and active thermography and their applications in nondestructive evaluation of materials. Both techniques enjoy the merits of full-field, non-contact and allowing speedy detection of material defects in metal, non-metal as well as composites materials. However, they are fundamentally different in flaw detection mechanisms. Shearography measures materials’ mechanical response to stresses, whereas active thermography measures material's heat-transfer response to an instantaneous thermal excitation. A comparison of the advantages and limitations of two techniques for nondestructive evaluation will also be presented.