A Survey of Modeling of Lattice Structures Fabricated by Additive Manufacturing
01 Oct 2017-Journal of Mechanical Design (American Society of Mechanical Engineers Digital Collection)-Vol. 139, Iss: 10, pp 100906
About: This article is published in Journal of Mechanical Design.The article was published on 2017-10-01 and is currently open access. It has received 191 citations till now. The article focuses on the topics: Homogenization (chemistry) & Finite element method.
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TL;DR: A comprehensive summary of the experimental data reported on the mechanical response of Selective Laser Melting (SLM) lattice structures can be found in this paper, where the design, fabrication and performance of SLM lattice structure are reviewed and the quality of data reported to inform best-practice for future studies.
580 citations
TL;DR: In this article, the state-of-the-art developments in the design for additive manufacturing (DfAM) and structural optimisation, becomes vital for successfully shaping the future AM-landscape.
330 citations
01 Aug 2010
TL;DR: Stereolithography is a solid freeform technique (SFF) that was introduced in the late 1980s as discussed by the authors, which has the highest fabrication accuracy and an increasing number of materials that can be processed is becoming available.
Abstract: Stereolithography is a solid freeform technique (SFF) that was introduced in the late 1980s Although many other techniques have been developed since then, stereolithography remains one of the most powerful and versatile of all SFF techniques It has the highest fabrication accuracy and an increasing number of materials that can be processed is becoming available In this paper we discuss the characteristic features of the stereolithography technique and compare it to other SFF techniques The biomedical applications of stereolithography are reviewed, as well as the biodegradable resin materials that have been developed for use with stereolithography Finally, an overview of the application of stereolithography in preparing porous structures for tissue engineering is given
319 citations
TL;DR: In this article, the authors discuss the progress to date in the improvement of the fatigue performance of cellular structures manufactured by additive manufacturing, especially metal-based, providing insights and a glimpse to the future for fatigue-tolerant additively manufactured architected cellular materials.
Abstract: Additive manufacturing of industrially-relevant high-performance parts and products is today a reality, especially for metal additive manufacturing technologies. The design complexity that is now possible makes it particularly useful to improve product performance in a variety of applications. Metal additive manufacturing is especially well matured and is being used for production of end-use mission-critical parts. The next level of this development includes the use of intentionally designed porous metals - architected cellular or lattice structures. Cellular structures can be designed or tailored for specific mechanical or other performance characteristics and have numerous advantages due to their large surface area, low mass, regular repeated structure and open interconnected pore spaces. This is considered particularly useful for medical implants and for lightweight automotive and aerospace components, which are the main industry drivers at present. Architected cellular structures behave similar to open cell foams, which have found many other industrial applications to date, such as sandwich panels for impact absorption, radiators for thermal management, filters or catalyst materials, sound insulation, amongst others. The advantage of additively manufactured cellular structures is the precise control of the micro-architecture which becomes possible. The huge potential of these porous architected cellular materials manufactured by additive manufacturing is currently limited by concerns over their structural integrity. This is a valid concern, when considering the complexity of the manufacturing process, and the only recent maturation of metal additive manufacturing technologies. Many potential manufacturing errors can occur, which have so far resulted in a widely disparate set of results in the literature for these types of structures, with especially poor fatigue properties often found. These have improved over the years, matching the maturation and improvement of the metal additive manufacturing processes. As the causes of errors and effects of these on mechanical properties are now better understood, many of the underlying issues can be removed or mitigated. This makes additively manufactured cellular structures a highly valid option for disruptive new and improved industrial products. This review paper discusses the progress to date in the improvement of the fatigue performance of cellular structures manufactured by additive manufacturing, especially metal-based, providing insights and a glimpse to the future for fatigue-tolerant additively manufactured architected cellular materials.
238 citations
TL;DR: This paper presents and critically evaluates the most important trends and findings in this area with a special focus on the metallic biomaterials used for skeletal applications to enable researchers better understand the current state-of-the-art and to guide the design of future research projects.
210 citations
References
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Book•
01 Aug 1988TL;DR: The linear elasticity of anisotropic cellular solids is studied in this article. But the authors focus on the design of sandwich panels with foam cores and do not consider the properties of the materials.
Abstract: 1. Introduction 2. The structure of cellular solids 3. Material properties 4. The mechanics of honeycombs 5. The mechanics of foams: basic results 6. The mechanics of foams refinements 7. Thermal, electrical and acoustic properties of foams 8. Energy absorption in cellular materials 9. The design of sandwich panels with foam cores 10. Wood 11. Cancellous bone 12. Cork 13. Sources, suppliers and property data Appendix: the linear-elasticity of anisotropic cellular solids.
8,946 citations
TL;DR: In this article, the authors present a methodology for optimal shape design based on homogenization, which is related to modern production techniques and consists of computing the optimal distribution in space of an anisotropic material that is constructed by introducing an infimum of periodically distributed small holes in a given homogeneous, i.i.
Abstract: Optimal shape design of structural elements based on boundary variations results in final designs that are topologically equivalent to the initial choice of design, and general, stable computational schemes for this approach often require some kind of remeshing of the finite element approximation of the analysis problem. This paper presents a methodology for optimal shape design where both these drawbacks can be avoided. The method is related to modern production techniques and consists of computing the optimal distribution in space of an anisotropic material that is constructed by introducing an infimum of periodically distributed small holes in a given homogeneous, i~otropic material, with the requirement that the resulting structure can carry the given loads as well as satisfy other design requirements. The computation of effective material properties for the anisotropic material is carried out using the method of homogenization. Computational results are presented and compared with results obtained by boundary variations.
5,858 citations
5,038 citations
Book•
01 Jan 1978TL;DR: In this article, the authors give a systematic introduction of multiple scale methods for partial differential equations, including their original use for rigorous mathematical analysis in elliptic, parabolic, and hyperbolic problems, and with the use of probabilistic methods when appropriate.
Abstract: This is a reprinting of a book originally published in 1978. At that time it was the first book on the subject of homogenization, which is the asymptotic analysis of partial differential equations with rapidly oscillating coefficients, and as such it sets the stage for what problems to consider and what methods to use, including probabilistic methods. At the time the book was written the use of asymptotic expansions with multiple scales was new, especially their use as a theoretical tool, combined with energy methods and the construction of test functions for analysis with weak convergence methods. Before this book, multiple scale methods were primarily used for non-linear oscillation problems in the applied mathematics community, not for analyzing spatial oscillations as in homogenization. In the current printing a number of minor corrections have been made, and the bibliography was significantly expanded to include some of the most important recent references. This book gives systematic introduction of multiple scale methods for partial differential equations, including their original use for rigorous mathematical analysis in elliptic, parabolic, and hyperbolic problems, and with the use of probabilistic methods when appropriate. The book continues to be interesting and useful to readers of different backgrounds, both from pure and applied mathematics, because of its informal style of introducing the multiple scale methodology and the detailed proofs.
4,869 citations
TL;DR: In this article, the properties of FDM parts fabricated by the FDM 1650 were analyzed using a Design of Experiment (DOE) approach, such as raster orientation, air gap, bead width, color and model temperature.
Abstract: Rapid Prototyping (RP) technologies provide the ability to fabricate initial prototypes from various model materials. Stratasys Fused Deposition Modeling (FDM) is a typical RP process that can fabricate prototypes out of ABS plastic. To predict the mechanical behavior of FDM parts, it is critical to understand the material properties of the raw FDM process material, and the effect that FDM build parameters have on anisotropic material properties. This paper characterizes the properties of ABS parts fabricated by the FDM 1650. Using a Design of Experiment (DOE) approach, the process parameters of FDM, such as raster orientation, air gap, bead width, color, and model temperature were examined. Tensile strengths and compressive strengths of directionally fabricated specimens were measured and compared with injection molded FDM ABS P400 material. For the FDM parts made with a 0.003 inch overlap between roads, the typical tensile strength ranged between 65 and 72 percent of the strength of injection molded ABS P400. The compressive strength ranged from 80 to 90 percent of the injection molded FDM ABS. Several build rules for designing FDM parts were formulated based on experimental results.
1,886 citations