A Versatile 3D and 4D Printing System through Photocontrolled RAFT Polymerization
TL;DR: A rapid visible light mediated RAFT polymerization process that provided facile spatial control over the network structure by varying the light dose to each layer of the 3D printed material and enabled post functionalization of the printed materials via secondary photopolymerization processes.
Abstract: Reversible addition-fragmentation chain-transfer (RAFT) polymerization is a valuable tool for synthesizing macromolecules with controlled topologies and diverse chemical functionalities. However, the application of RAFT polymerization to additive-manufacturing processes has been prevented due to the slow polymerization rates of typical systems. In this work, we developed and optimized a rapid visible (green) light mediated RAFT polymerization process and applied it to an open-air 3D printing system. The reaction components are non-toxic, metal free and environmentally friendly, which tailors these systems toward biomaterial fabrication. The inclusion of RAFT agent in the photosensitive resin provided control over the mechanical properties of 3D printed materials and allowed these materials to be post-functionalized after 3D printing. Additionally, photoinduced spatiotemporal control of the network structure provided a one-pass approach to 4D printed materials. This RAFT-mediated 3D and 4D printing process should provide access to a range of new functional and stimuli-responsive materials.
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TL;DR: Reversible-deactivation radical polymerization (RDRP) as mentioned in this paper is one of the most widely used techniques in polymer synthesis. But it has not yet been widely used in the field of biomedical applications.
413 citations
TL;DR: In this article, a perspective summarizes the latest exciting developments in controlled radical polymerization during the last decade (2010-2020) and highlights strengths and weaknesses of recent achievements and portray how these discoveries have expanded the scope of tailor-made polymeric materials.
234 citations
TL;DR: The cutting‐edge innovations in RAFT that are opening up this technique to a broader suite of materials researchers are explored and the rich potential of RAFT is conveyed for an ever‐expanding range of high‐performance applications.
Abstract: The development of advanced materials based on well-defined polymeric architectures is proving to be a highly prosperous research direction across both industry and academia. Controlled radical polymerization techniques are receiving unprecedented attention, with reversible-deactivation chain growth procedures now routinely leveraged to prepare exquisitely precise polymer products. Reversible addition-fragmentation chain transfer (RAFT) polymerization is a powerful protocol within this domain, where the unique chemistry of thiocarbonylthio (TCT) compounds can be harnessed to control radical chain growth of vinyl polymers. With the intense recent focus on RAFT, new strategies for initiation and external control have emerged that are paving the way for preparing well-defined polymers for demanding applications. In this work, the cutting-edge innovations in RAFT that are opening up this technique to a broader suite of materials researchers are explored. Emerging strategies for activating TCTs are surveyed, which are providing access into traditionally challenging environments for reversible-deactivation radical polymerization. The latest advances and future perspectives in applying RAFT-derived polymers are also shared, with the goal to convey the rich potential of RAFT for an ever-expanding range of high-performance applications.
103 citations
TL;DR: A versatile and general visible-light-based printing method was shown to afford stiff and soft objects with feature sizes <100 μm, build speeds up to 45 mm/h, and mechanical isotropy, rivaling modern UV-based 3D printing technology and providing a foundation from which bio- and composite-printing can emerge.
Abstract: Light-driven 3D printing to convert liquid resins into solid objects (i.e., photocuring) has traditionally been dominated by engineering disciplines, yielding the fastest build speeds and highest r...
101 citations
TL;DR: Results suggested that the polymerization rates were significantly affected by changing the size and surface area of MOFs, and the heterogeneous MOF photocatalysts could be easily separated and recycled for up to five independent PET-RAFT polymerizations without an obvious decrease in efficiency.
Abstract: In this study, porphyrinic zirconium (Zr) MOFs were investigated as heterogeneous photocatalysts for photoinduced electron transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization of various monomers under a broad range of wavelengths, producing polymers with high monomer conversions, narrow molecular weight distributions, low dispersity and good chain-end fidelity. Screening of various porphyrinic Zr-MOFs (Zn) containing Zn-metalled porphyrinic ligands demonstrated that MOF-525 (Zn) with the smallest size had the best photocatalytic activity in PET-RAFT polymerization, due to enhanced dispersion and light penetration. Oxygen tolerance and temporal control were also demonstrated during MOF catalysed PET-RAFT. Results suggested that the polymerization rates were significantly affected by changing the size and surface area of MOFs, and the heterogeneous MOF photocatalysts could be easily separated and recycled for up to five independent PET-RAFT polymerizations without an obvious decrease in efficiency. Finally, the MOF photocatalysts were utilized to create three-dimensional polymeric objects with high resolution via visible light mediated stereolithography in an open-air environment.
94 citations
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TL;DR: The authors proposed a reversible additive-fragmentation chain transfer (RAFT) method for living free-radical polymerization, which can be used with a wide range of monomers and reaction conditions and in each case it provides controlled molecular weight polymers with very narrow polydispersities.
Abstract: mechanism involves Reversible Addition-Fragmentation chain Transfer, and we have designated the process the RAFT polymerization. What distinguishes RAFT polymerization from all other methods of controlled/living free-radical polymerization is that it can be used with a wide range of monomers and reaction conditions and in each case it provides controlled molecular weight polymers with very narrow polydispersities (usually <1.2; sometimes <1.1). Living polymerization processes offer many benefits. These include the ability to control molecular weight and polydispersity and to prepare block copolymers and other polymers of complex architecturesmaterials which are not readily synthesized using other methodologies. Therefore, one can understand the current drive to develop a truly effective process which would combine the virtues of living polymerization with versatility and convenience of free-radical polymerization.2-4 However, existing processes described under the banner “living free-radical polymerization” suffer from a number of disadvantages. In particular, they may be applicable to only a limited range of monomers, require reagents that are expensive or difficult to remove, require special polymerization conditions (e.g. high reaction temperatures), and/or show sensitivity to acid or protic monomers. These factors have provided the impetus to search for new and better methods. There are three principal mechanisms that have been put forward to achieve living free-radical polymerization.2,5 The first is polymerization with reversible termination by coupling. Currently, the best example in this class is alkoxyamine-initiated or nitroxidemediated polymerization as first described by Rizzardo et al.6,7 and recently exploited by a number of groups in syntheses of narrow polydispersity polystyrene and related materials.4,8 The second mechanism is radical polymerization with reversible termination by ligand transfer to a metal complex (usually abbreviated as ATRP).9,10 This method has been successfully applied to the polymerization of various acrylic and styrenic monomers. The third mechanism for achieving living character is free-radical polymerization with reversible chain transfer (also termed degenerative chain transfer2). A simplified mechanism for this process is shown in
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TL;DR: In this article, a review of recent mechanistic developments in the field of controlled/living radical polymerization (CRP) is presented, with particular emphasis on structure-reactivity correlations and "rules" for catalyst selection in ATRP, for chain transfer agent selection in reversible addition-fragmentation chain transfer (RAFT) polymerization, and for the selection of an appropriate mediating agent in stable free radical polymerisation (SFRP), including organic and transition metal persistent radicals.
2,869 citations
TL;DR: Polymers are by far the most utilized class of materials for AM and their design, additives, and processing parameters as they relate to enhancing build speed and improving accuracy, functionality, surface finish, stability, mechanical properties, and porosity are addressed.
Abstract: Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet. The ongoing transition from rapid prototyping to rapid manufacturing prompts new challenges for mechanical engineers and materials scientists alike. Because polymers are by far the most utilized class of materials for AM, this Review focuses on polymer processing and the development of polymers and advanced polymer systems specifically for AM. AM techniques covered include vat photopolymerization (stereolithography), powder bed fusion (SLS), material and binder jetting (inkjet and aerosol 3D printing), sheet lamination (LOM), extrusion (FDM, 3D dispensing, 3D fiber deposition, and 3D plotting), and 3D bioprinting....
2,136 citations