Book•
Composite Materials: Design and Applications
25 Nov 2002-
TL;DR: In this paper, the authors discuss the use of composite materials in the manufacturing process of a composite piece and the characteristics of the composite material properties, such as anisotropic properties and anisotropy and elasticity.
Abstract: PART ONE PRINCIPLES OF CONSTRUCTION COMPOSITE MATERIALS, INTEREST AND PROPERTIES What is Composite Material Fibers and Matrix What can be Made Using Composite Materials? Typical Examples of Interest on the Use of Composite Materials Examples on Replacing Conventional Solutions with Composites Principal Physical Properties FABRICATION PROCESSES Molding Processes Other Forming Processes Practical Hints in the Manufacturing Processes PLY PROPERTIES Isotropy and Anisotropy Characteristics of the Reinforcement-Matrix Mixture Unidirectional Ply Woven Fabrics Mats and Reinforced Matrices Multidimensional Fabrics Metal Matrix Composites Tests SANDWICH STRUCTURES: What is a Sandwich Structure? Simplified Flexure A Few Special Aspects Fabrication and Design Problems Nondestructive Quality Control CONCEPTION AND DESIGN Design of a Composite Piece The Laminate Failure of Laminates Sizing of Laminates JOINING AND ASSEMBLY Riveting and Bolting Bonding Inserts COMPOSITE MATERIALS AND AEROSPACE CONSTRUCTION Aircraft Helicopters Propeller Blades for Airplanes Turbine Blades in Composites Space Applications COMPOSITE MATERIALS FOR OTHER APPLICATIONS: Composite Materials and the Manufacturing of Automobiles Composites in Naval Construction Sports and Recreation Other Applications PART TWO: MECHANICAL BEHAVIOR OF LAMINATED MATERIALS ANISOTROPIC ELASTIC MEDIA: Review of Notations Orthotropic Materials Transversely Isotropic Materials ELASTIC CONSTANTS OF UNIDIRECTIONAL COMPOSITES: Longitudinal Modulus Poisson Coefficient Transverse Modulus Shear Modulus Thermoelastic Properties ELASTIC CONSTANTS OF A PLY ALONG AN ARBITRARY DIRECTION: Compliance Coefficients Stiffness Coefficients Case of Thermomechanical Loading MECHANICAL BEHAVIOR OF THIN LAMINATED PLATES: Laminate with Miplane Symmetry Laminate without Miplane Symmetry PART THREE: JUSTIFICATIONS, COMPOSITE BEAMS, THICK PLATES ELASTIC COEFFICIENTS Elastic Coefficients in an Orthotropic Material Elastic Coefficients for a Transversely Isotropic Material Case of a Ply THE HILL-TSAI FRACTURE CRITERION: Isotropic Material: Von Mises Criterion Orthotropic Material: Hill-Tsai Criterion Evaluation of the Resistance of a Unidirectional Ply with Respect to the Direction of Loading COMPOSITE BEAMS IN FLEXURE: Flexure of Symmetric Beams with Isotropic Phases The Case of any Cross Section (Asymmetric) COMPOSITE BEAMS IN TORSION: Uniform Torsion Location of the Torsion Center FLEXURE OF THICK COMPOSITE PLATES: Preliminary Remarks Displacement Field Strains Constitutive Relations Equilibrium Equations Technical Formulation for Bending Examples PART FOUR: APPLICATIONS LEVEL 1 Simply Supported Sandwich Beam Poisson Coefficient of a Unidirectional Layer Helicopter Blade Transmission Shaft for Trucks Flywheel in Carbon/Epoxy Wing Tip Made of Carbon/Epoxy Carbon Fibers Coated with Nickel Tube Made of Glass/Epoxy Under Pressure Filament Wound Reservoir, Winding Angle Filament Wound Reservoir, Taking into Account the Heads Determination of the Volume Fraction of Fibers by Pyrolysis Lever Arm Made of Carbon/Peek Unidirectionals and Short Fibers Telegraphic Mast in Glass/Resin Unidirectional Ply of HR Carbon Manipulator Arm of Space Shuttle LEVEL 2 Sandwich Beam: Simplified Calculations of the Shear Coefficient Procedure for Calculation of a Laminate Kevlar/Epoxy Laminates: Evolution of Stiffness Depending on the Direction of the Load Residual Thermal Stresses Due to Curing of the Laminate Thermoelastic Behavior of a Tube Made of Filament Wound Glass/Polyester Polymeric Tube Loaded by Thermal Load and Creep First Ply Fracture of a Laminate Ultimate Fracture Optimum Laminate for Isotropic Stress State Laminate Made of Identical Layers of Balanced Fabric Wing Spar in Carbon/Epoxy Determination of the Elastic Characteristics of a Carbon/Epoxy Unidirectional Layer from Tensile Test Sail Boat Shell in Glass/Polyester Determination of the in-Plane Shear Modulus of a Balanced Fabric Ply Quasi-Isotropic Laminate Orthotropic Plate in Pure Torsion Plate made by Resin Transfer Molding (RTM) Thermoelastic Behavior of a Balanced Fabric Ply LEVEL 3 Cylindrical Bonding Double Bonded Joint Composite Beam with Two Layers Buckling of a Sandwich Beam Shear Due to Bending in a Sandwich Beam Column Made of Stretched Polymer Cylindrical Bending of a Thick Orthotropic Plate under Uniform Loading Bending of a Sandwich Plate Bending Vibration of a Sandwich Beam Appendix 1: Stresses in the Plies of a Laminate of Carbon/Epoxy Loaded in its Plane Appendix 2: Buckling of Orthotropic Structures Bibliography
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TL;DR: In this article, a carbon fiber reinforced plastic (CFRP) composite is used for Fused Deposition Modeling (FDM) of thermoplastic matrix CFRP composites.
Abstract: Additive manufacturing (AM) technologies have been successfully applied in various applications. Fused deposition modeling (FDM), one of the most popular AM techniques, is the most widely used method for fabricating thermoplastic parts those are mainly used as rapid prototypes for functional testing with advantages of low cost, minimal wastage, and ease of material change. Due to the intrinsically limited mechanical properties of pure thermoplastic materials, there is a critical need to improve mechanical properties for FDM-fabricated pure thermoplastic parts. One of the possible methods is adding reinforced materials (such as carbon fibers) into plastic materials to form thermoplastic matrix carbon fiber reinforced plastic (CFRP) composites those could be directly used in the actual application areas, such as aerospace, automotive, and wind energy. This paper is going to present FDM of thermoplastic matrix CFRP composites and test if adding carbon fiber (different content and length) can improve the mechanical properties of FDM-fabricated parts. The CFRP feedstock filaments were fabricated from plastic pellets and carbon fiber powders for FDM process. After FDM fabrication, effects on the tensile properties (including tensile strength, Young's modulus, toughness, yield strength, and ductility) and flexural properties (including flexural stress, flexural modulus, flexural toughness, and flexural yield strength) of specimens were experimentally investigated. In order to explore the parts fracture reasons during tensile and flexural tests, fracture interface of CFRP composite specimens after tensile testing and flexural testing was observed and analyzed using SEM micrograph.
1,133 citations
TL;DR: Material and mechanical design strategies for classes of electronic circuits that offer extremely high stretchability, enabling them to accommodate even demanding configurations such as corkscrew twists with tight pitch and linear stretching to “rubber-band” levels of strain are introduced.
Abstract: Electronic systems that offer elastic mechanical responses to high-strain deformations are of growing interest because of their ability to enable new biomedical devices and other applications whose requirements are impossible to satisfy with conventional wafer-based technologies or even with those that offer simple bendability. This article introduces materials and mechanical design strategies for classes of electronic circuits that offer extremely high stretchability, enabling them to accommodate even demanding configurations such as corkscrew twists with tight pitch (e.g., 90° in ≈1 cm) and linear stretching to “rubber-band” levels of strain (e.g., up to ≈140%). The use of single crystalline silicon nanomaterials for the semiconductor provides performance in stretchable complementary metal-oxide-semiconductor (CMOS) integrated circuits approaching that of conventional devices with comparable feature sizes formed on silicon wafers. Comprehensive theoretical studies of the mechanics reveal the way in which the structural designs enable these extreme mechanical properties without fracturing the intrinsically brittle active materials or even inducing significant changes in their electrical properties. The results, as demonstrated through electrical measurements of arrays of transistors, CMOS inverters, ring oscillators, and differential amplifiers, suggest a valuable route to high-performance stretchable electronics.
687 citations
TL;DR: In this paper, a comprehensive literature review on composite laminates is presented, which summarizes an up-to-date progress in mechanical drilling of composite materials reported in the literature, including conventional drilling, grinding, vibration assisted twist drilling, and high speed drilling.
636 citations
TL;DR: The main challenges arising from the use of FBGs in composite materials are reviewed, with a focus on issues related to temperature-strain discrimination, demodulation of the amplitude spectrum during and after the curing process as well as connection between the embedded optical fibers and the surroundings.
Abstract: Nowadays, smart composite materials embed miniaturized sensors for structural health monitoring (SHM) in order to mitigate the risk of failure due to an overload or to unwanted inhomogeneity resulting from the fabrication process. Optical fiber sensors, and more particularly fiber Bragg grating (FBG) sensors, outperform traditional sensor technologies, as they are lightweight, small in size and offer convenient multiplexing capabilities with remote operation. They have thus been extensively associated to composite materials to study their behavior for further SHM purposes. This paper reviews the main challenges arising from the use of FBGs in composite materials. The focus will be made on issues related to temperature-strain discrimination, demodulation of the amplitude spectrum during and after the curing process as well as connection between the embedded optical fibers and the surroundings. The main strategies developed in each of these three topics will be summarized and compared, demonstrating the large progress that has been made in this field in the past few years.
380 citations
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Patent•
05 Mar 2009TL;DR: In this article, stretchable, foldable and optionally printable processes for making devices and devices such as semiconductors, electronic circuits and components thereof that are capable of providing good performance when stretched, compressed, flexed or otherwise deformed.
Abstract: Disclosed herein are stretchable, foldable and optionally printable, processes for making devices and devices such as semiconductors, electronic circuits and components thereof that are capable of providing good performance when stretched, compressed, flexed or otherwise deformed. Strain isolation layers provide good strain isolation to functional device layers. Multilayer devices are constructed to position a neutral mechanical surface coincident or proximate to a functional layer having a material that is susceptible to strain-induced failure. Neutral mechanical surfaces are positioned by one or more layers having a property that is spatially inhomogeneous, such as by patterning any of the layers of the multilayer device.
292 citations