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Journal ArticleDOI

Development of a Green Technology for Mercury Recycling from Spent Compact Fluorescent Lamps Using Iron Oxides Nanoparticles and Electrochemistry

18 Mar 2016-ACS Sustainable Chemistry & Engineering (American Chemical Society)-Vol. 4, Iss: 4, pp 2150-2157
TL;DR: In this paper, the authors describe a two-step green technique to remove and recycle mercury from spent compact fluorescent lamps (CFLs) using magnetite (Fe3O4) and maghemite (γ-Fe2O3) nanoparticles.
Abstract: The widespread use of energy efficient mercury containing lamps and impending regulations on the control of mercury emissions has necessitated the development of green mercury control technologies such as nanosorbent capture and electrolysis regeneration. Herein we describe a two-step green technique to remove and recycle mercury from spent compact fluorescent lamps (CFLs). The first element included the assessment of capture efficiencies of mercury vapor on magnetite (Fe3O4) and maghemite (γ-Fe2O3), naturally abundant and ubiquitous components of atmospheric dust particles. Around 60 μg of mercury vapor can be removed up to 90% by 1.0 g of magnetite nanoparticles, within a time scale of minutes. The second step included the development of an electrochemical system for the mercury recycling and regeneration of used nanoparticles. Under optimized conditions, up to 85% of mercury was recovered as elemental mercury. Postelectrolysis regenerated iron oxide nanoparticles were used in several sorption–electroly...

Summary (2 min read)

Introduction

  • Mercury has been known to humanity for several millennia and has key uses in fields including medicine, catalysis, optics, and energy-efficient technology.
  • Yet it remains one of the most toxic global pollutants in the environment.
  • 1−3 Mercury compounds are known for being persistent, toxic, and bioaccumulative pollutants of global interest.
  • 4 Among the recommendation of the Minamata convection (2013) is indeed the reduction of mercury emission from Hg containing lamps, which is the subject of the present study.
  • Eckelman et al. evaluated that only 20% of these lamps are recycled in the Organization for Economic Co-operation and Development (OECD) countries, 5% in.

Experimental section

  • FeCl24H2O and FeCl36H2O, NaCl, and hydrous NaOH pellets were used as purchased.
  • Commercial magnetite and maghemite nanoparticles were purchased from Sigma-Aldrich without further purification.
  • Platinum gauze and iron mesh wire were used.
  • Electrolyte solutions were prepared using ultrapure water from a Millipore Milli-Q (18.2 M Ohmcm).
  • Two different brands of CFLs were chosen to use in this study respectively.

Synthesis and Characterization of Iron

  • Magnetite (Fe2O3FeO) NPs were prepared according to the method reported by Massart.
  • The precipitate was washed with deoxygenated water for three times.
  • Fe3O4 and γ-Fe2O3 nanoparticles were characterized by complementary analytical methods.
  • High-resolution transmission electron microscopy (HR-TEM) images were obtained using a Philips CM200 kV TEM with energy-dispersive X-ray spectroscopy (EDS).
  • Brunauer−Emmett−Teller (BET) specific surface area (SSA) was analyzed using the nitrogen adsorption method on a TriStar 3000 V6.07 surface area analyzer at 77 K.

Iron Oxides Nanoparticles Loaded with Elemental Mercury

  • Three-necked round-bottomed flasks were coated with dimethyldichlorosilane prior to use so as to prevent mercury vapor from adsorbing onto the inner glass surfaces of the vessels.
  • Control mercury vapor adsorption experiments were carried out using the Schlenk technique.
  • Blanks are taken of the air inside the vessel in triplicate before the lamp is broken.
  • CV-AFS was equipped with a Tekran Model 2600 CVAFS Mercury analysis system.
  • After the electrolysis experiment, the iron mesh cathode was transferred to a silylated 4 L spherical Pyrex vessel with an iron bar.

Elemental Mercury Analysis.

  • The removal efficiency and electrochemical regeneration efficiency were calculated based on the concentrations of mercury vapor by complementary CVAFS and GC− MS.
  • The authors used the value of saturated mercury vapor pressure to make the calibration curve for the two detection methods.
  • Aqueous mercury ion analysis was measured with PerkinElmer FIMS-400 Cold Vapor Mercury analysis system with Amalgam accessory.

Characterization of the Iron Oxides NPs.

  • As shown in Figure 1 , the identities of iron oxides nanoparticles were confirmed by comparing X-ray diffraction patterns to standards in the Joint Committee on Powder Diffraction Standards database.
  • The adsorption capacities can be measured by calculating the removal efficiency (RE) of mercury vapor as described in eq 2, where CInitial and CFinal are the mercury vapor concentrations in treated flask.
  • 15 We observed that the smaller size and larger BET surface area of Fe3O4 NPs demonstrated more elevated adsorption https://pubs.acs.org/doi/abs/10.1021/acssuschemeng.5b01612 capacity.the authors.the authors.
  • As the results are shown in Figures 3 and 4 , the magnetite and maghemite nanoparticles are effective for the adsorption of mercury vapor.
  • It should be noted that the pH value of the solution during electrolysis also affects the mercury recovery efficiency.

𝑟𝑒𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑖𝑜𝑛 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 (%) =

  • 𝐴𝐶 𝑟𝑒𝑔𝑒𝑛𝑒𝑟𝑎𝑡𝑒𝑑 𝐴𝐶 𝑓𝑟𝑒𝑠ℎ × 100 (10) With each adsorption/regeneration cycle, transfer losses of the iron oxides nanoparticles accounting for 5% by mass.
  • Therefore, it is of great advantage to develop supported iron oxides nanoparticles to avoid the loss and dispersion of nanoparticles to the setup environment.
  • The authors adjusted for the loss in mass of the nanoparticles for in the calculation of their regeneration efficiencies.
  • As shown in Table 2 , the regeneration efficiencies of the iron oxides nanoparticles ranged from 94% to 112% over three regeneration cycles with surface area and adsorption capacity of the magnetite nanoparticles relatively constant.

Concluding Remarks.

  • The authors have developed an efficient system for the recovery of mercury vapor from spent CFLs using nanosorbents capture and electrolysis recovery.
  • Mercury vapor can be recovered up to 85% in 4.0 h though absorption times can be greatly reduced through cooling of the sorbent trap to promote adsorption and heating of the spent CFL containing vessel to promote desorption.
  • As for the cheapest magnetic nanoparticles, maghemite can uptake mercury vapor quickly with warm white light irradiation although it is not an ideal sorbent for electrochemical recovery.
  • Results from their study and other group showed supported magnetite nanoparticles are efficient methods for the removal of pollutants.
  • Further study is needed to operate the electrochemistry by solar energy and optimize for particular industrial operations.

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References
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TL;DR: In this article, Tiantium (Ti) was incorporated into non-stoichiometric Mn-Fe spinel to improve its performance for elemental mercury capture, and the number of usable cation vacancies increased.
Abstract: Tiantium (Ti) was incorporated into non-stoichiometric Mn–Fe spinel to improve its performance for elemental mercury capture. Although the number of Mn 4+ cations on (Fe 2 Ti x Mn 1− x ) 1− δ O 4 was less than that on the corresponding (Fe 3− x Mn x ) 1− δ O 4 , the number of usable cation vacancies for elemental mercury oxidization obviously increased. As a result, elemental mercury capture by Mn–Fe spinel was generally promoted by the incorporation of Ti. Furthermore, SO 2 mainly reacted with ≡Fe III –OH and few Mn 4+ cations on the surface reacted with SO 2 at lower temperatures (100–150 °C), so SO 2 poisoning resistance improved at lower temperatures due to the incorporation of Ti. Especially, (Fe 2 Ti 0.5 Mn 0.5 ) 1− δ O 4 showed an excellent capacity (4.2 mg g −1 ) for elemental mercury capture in the presence of a high concentration of SO 2 at 150 °C. Meanwhile, (Fe 2 Ti 0.5 Mn 0.5 ) 1− δ O 4 with the saturation magnetization of 30.6 emu g −1 can be readily separated from the fly ash using magnetic separation, leaving the fly ash essentially free of catalyst and adsorbed HgO. Therefore, nanosized (Fe 2 Ti 0.5 Mn 0.5 ) 1− δ O 4 may be a promising candidate catalyst for elemental mercury capture.

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TL;DR: A series of nanosized (Fe2.2Mn0.8)1-δO4 may be a promising sorbent for the control of elemental mercury emission and showed an excellent capacity for elemental mercury capture in the presence of SO2 and HCl.
Abstract: A series of nanosized (Fe3-xMnx)1-δO4 (x = 0, 0.2, 0.5, and 0.8) were synthesized for elemental mercury capture from the flue gas. Cation vacancies on (Fe3-xMnx)1-δO4 can provide the active sites for elemental mercury adsorption, and Mn4+ cations on (Fe3-xMnx)1-δO4 may be the oxidizing agents for elemental mercury oxidization. With the increase of Mn content in the spinel structure, the percents of Mn4+ cations and cation vacancies on the surface increased. As a result, elemental mercury capture by (Fe3-xMnx)1-δO4 was obviously promoted with the increase of Mn content. (Fe2.2Mn0.8)1-δO4 showed an excellent capacity for elemental mercury capture (>1.5 mg g−1 at 100−300 °C) in the presence of SO2 and HCl. Furthermore, (Fe2.2Mn0.8)1-δO4 with the saturation magnetization of 45.6 emu g−1 can be separated from the fly ash using magnetic separation, leaving the fly ash essentially free of sorbent and adsorbed Hg. Therefore, nanosized (Fe2.2Mn0.8)1-δO4 may be a promising sorbent for the control of elemental mercu...

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TL;DR: This work characterizes the time-resolved release of mercury vapor from broken CFLs and from underlying substrates after removal of glass fragments to simulate cleanup, and successfully suppressed Hg vapor escape following CFL fracture.
Abstract: The projected increase in the use of compact fluorescent lamps (CFLs) motivates the development of methods to manage consumer exposure to mercury and its environmental release at the end of lamp life. This work characterizes the time-resolved release of mercury vapor from broken CFLs and from underlying substrates after removal of glass fragments to simulate cleanup. In new lamps, mercury vapor is released gradually in amounts that reach 1.3 mg or 30% of the total lamp inventory after four days. Similar time profiles but smaller amounts are released from spent lamps or from underlying substrates. Nanoscale formulations of S, Se, Cu, Ni, Zn, Ag, and WS2 are evaluated for capture of Hg vapor under these conditions and compared to conventional microscale formulations. Adsorption capacities range over 7 orders of magnitude, from 0.005 (Zn micropowder) to 188 000 microg/g (unstabilized nano-Se), depending on sorbent chemistry and particle size. Nanosynthesis offers clear advantages for most sorbent chemistries. Unstabilized nano-selenium in two forms (dry powder and impregnated cloth) was successfully used in a proof-of-principle test for the in situ, real-time suppression of Hg vapor escape following CFL fracture.

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TL;DR: Results suggest that Hg(II) reaction with solid-phase Fe(II), also known as mercuric Hg (Hg[II), is a kinetically favorable pathway for Hg-II) reduction in magnetite-hearing environmental systems.
Abstract: Mercury (Hg) is a highly toxic element, and its contamination of groundwater presents a significant threat to terrestrial ecosystems. Understanding the geochemical processes that mediate mercury transformations in the subsurface is necessary to predict its fate and transport. In this study, we investigated the redox transformation of mercuric Hg (Hg[II]) in the presence of the Fe(II)/Fe(III) mixed valence iron oxide mineral magnetite. Kinetic and spectroscopic experiments were performed to elucidate reaction rates and mechanisms. The experimental data demonstrated that reaction of Hg(II) with magnetite resulted in the loss of Hg(II) and the formation of volatile elemental Hg (Hg[0]). Kinetic experiments showed that Hg(II) reduction occurred within minutes, with reaction rates increasing with increasing magnetite surface area (0.5 to 2 m2/L) and solution pH (4.8 to 6.7), and decreasing with increasing chloride concentration (10(-6) to 10(-2) mol/L). Mossbauer spectroscopic analysis of reacted magnetite samples revealed a decrease in Fe(II) content, corresponding to the oxidation of Fe(II) to Fe(III) in the magnetite structure. X-ray photoelectron spectroscopy detected the presence of Hg(II) on magnetite surfaces, implying that adsorption is involved in the electron transfer process. These results suggest that Hg(II) reaction with solid-phase Fe(II) is a kinetically favorable pathway for Hg(II) reduction in magnetite-hearing environmental systems.

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Abstract: A stoichiometric nanosized Mn–Fe spinel (Fe2.2Mn0.8O4) was synthesized using a coprecipitation method. After the thermal treatment at 400 °C under air, chemical heterogeneity deriving from the oxidation kinetic difference between Fe2+ and Mn2+/Mn3+ was observed in (Fe2.2Mn0.8)1-δO4. XPS and TEM analyses both pointed a Mn enrichment (especially Mn4+ cation) on the particle’s surface. Furthermore, the percent of cation vacancy on the surface increased obviously due to the enrichment of Mn4+ cation on the surface. As a result, the capacity of (Fe2.2Mn0.8)1-δO4-400 for elemental mercury capture was generally much better than those of MnOx/γ-Fe2O3, (Fe2.2Mn0.8)1-δO4-200 and Fe2.2Mn0.8O4. Furthermore, the saturation magnetization of (Fe2.2Mn0.8)1-δO4 obviously increased after the thermal treatment under air at 400 °C, which made it easier to separate the sorbent and adsorbed mercury from the fly ash for recycling, regeneration, and safe disposal of the adsorbed mercury. Therefore, (Fe2.2Mn0.8)1-δO4-400 may be a...

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Frequently Asked Questions (2)
Q1. What have the authors contributed in "Development of a green technology for mercury recycling from spent compact fluorescent lamps using iron oxides nanoparticles and electrochemistry" ?

Herein the authors describe a two-step green technique to remove and recycle mercury from spent compact fluorescent lamps ( CFLs ). The first element included the assessment of capture efficiencies of mercury vapor on magnetite ( Fe3O4 ) and maghemite ( γ-Fe2O3 ), naturally abundant and ubiquitous components of atmospheric dust particles. The second step included the development of an electrochemical system for the mercury recycling and regeneration of used nanoparticles. 

Further research on detailed chemical speciation and quantification of different compounds, within the electrochemical chambers is recommended. It offers potential to upscale the experiments for future industrial use. In addition, such studies will provide a means for further optimization of recycling system. The mercury adsorption setup is easy to assemble and can be scaled up for potential use in industry by increasing the size of the trap and increasing the mass of sorbent to increase the total adsorption capacity.