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Dislocation network in additive manufactured steel breaks strength–ductility trade-off

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TLDR
In this article, the authors show that the pre-existing dislocation network, which maintains its configuration during the entire plastic deformation, is an ideal modulator that is able to slow down but not entirely block the dislocation motion.
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This article is published in Materials Today.The article was published on 2017-12-06 and is currently open access. It has received 557 citations till now. The article focuses on the topics: Ductility & Selective laser melting.

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Citations
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Journal ArticleDOI

Material-structure-performance integrated laser-metal additive manufacturing.

TL;DR: In this article, a holistic concept of material-structure-performance integrated additive manufacturing (MSPI-AM) is proposed to cope with the extensive challenges of laser-based additive manufacturing.
Journal ArticleDOI

Hierarchical microstructure and strengthening mechanisms of a CoCrFeNiMn high entropy alloy additively manufactured by selective laser melting

TL;DR: In this paper, a near-fully dense CoCrFeNiMn high entropy alloy was additively manufactured by selective laser melting successfully, and the as-built samples exhibit a hierarchical structure, including melt pools, columnar grains, sub-micron cellular structures, and dislocations.
Journal ArticleDOI

Simultaneously enhanced strength and ductility for 3D-printed stainless steel 316L by selective laser melting

TL;DR: Tan et al. as mentioned in this paper used a selective laser melting process to enhance the strength and ductility of stainless steel 316L by in-process engineering its microstructure into a crystallographic texture.
Journal ArticleDOI

Scientific, technological and economic issues in metal printing and their solutions

TL;DR: 3D printing is now widely used in aerospace, healthcare, energy, automotive and other industries, and is the fastest growing sector, yet its development presents scientific, technological and economic challenges that must be understood and addressed.
References
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Journal ArticleDOI

Additive manufacturing of metals

TL;DR: In this paper, the authors describe the complex relationship between additive manufacturing processes, microstructure and resulting properties for metals, and typical microstructures for additively manufactured steel, aluminium and titanium are presented.
Journal ArticleDOI

Ultrahigh strength and high electrical conductivity in copper

TL;DR: Pure copper samples with a high density of nanoscale growth twins are synthesized and show a tensile strength about 10 times higher than that of conventional coarse-grained copper, while retaining an electrical conductivity comparable to that of pure copper.
Journal ArticleDOI

High tensile ductility in a nanostructured metal.

TL;DR: A thermomechanical treatment of Cu is described that results in a bimodal grain size distribution, with micrometre-sized grains embedded inside a matrix of nanocrystalline and ultrafine (<300 nm) grains, which impart high strength, as expected from an extrapolation of the Hall–Petch relationship.
Journal ArticleDOI

Metastable high-entropy dual-phase alloys overcome the strength–ductility trade-off

TL;DR: In this metastability-engineering strategy, a transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA) is designed, which combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-ENTropy alloys.
Journal ArticleDOI

A study of the microstructural evolution during selective laser melting of Ti–6Al–4V

TL;DR: In this article, the development of the microstructure of the Ti-6Al-4V alloy processed by selective laser melting (SLM) was studied by light optical microscopy.
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Frequently Asked Questions (16)
Q1. What are the contributions in "University of birmingham dislocation network in additive manufactured steel breaks strength–ductility trade-off" ?

In this paper, the authors show that a dislocation network structure with the accompanying segregation of the alloying elements produced during SLM manufacturing of 316L stainless steel ( 316LSS ) leads to unprecedented mechanical properties of a combination of enhanced yield strength and ductility compared to those with the same composition but produced in the other manufacturing processes. 

The good stability of pre-existing dislocation network structure even at ultra-high 256 stress level in their as-SLMed 316LSS is crucial for the enhancement of ductility. 

Those nano-twins should have 236 significant influence on dislocation motion, resulting in stable plastic deformation by strain 237 hardening through the dynamic Hall-Petch effect similar to that in nano-twined copper and 238 TWIP steels.38, 39 2393.4 

It indicates that with the dislocation network, the as-184 SLMed pillar had much better ability of dislocation storage where dislocations found 185 significant difficulty during glide before they eventually slipped out from the surface 186 therefore displayed both higher strength and better plastic stability. 

The 61 standard build was performed by a selective laser melting facility EOSINT M270 (EOS GmbH, 62 Krailling, Germany) equipped with a continuous Nd:YAG fiber laser generator with maximum 63 200 W power output and typically 70 μm diameter laser spot. 

The strain hardening rate of SLMed 316LSS starts at a low value but maintains stable 278 and even gradually increases during entire plastic deformation till the failure. 

A number of previous research on SLMed 316L reported that the 117 process improves the yield strength but reduces or has little effect on ductility. 

One of them were packed in the stainless steel 85 envelop and heated to 1050 oC with the ramp rate of 10 oC/min, kept for 2 hours and 86 followed by water quench. 

An annular dark field (ADF) STEM image and elemental distribution maps of 128 the selected area in c. 129Residual stress can be generated during SLM process, but it was not considered as the main 130 factor affecting the tensile results in this work. 

Previous studies show that residual stress in 131 SLMed sample can be comparable to the yield strength of the material near the top surface 132 but is much lower in the lower part of the sample. 

The as-174 SLMed sample shows almost doubled yield strength and much smoother plastic flow behavior than 175 the annealed sample. 

During the building process, a 64 layer of powder (20 µm in thickness) was laid by a recoating blade on a steel building plate 65 which was preheated to 80 oC. 

The characteristic size of the 285 dislocation network structure is retained even at the late stage of the plastic deformation 286 when high flow stress is reached. 

On the other hand, the evolution of 276 strain hardening rate also plays an important role for the high tensile elongation of SLMed 277 316LSS. 

The mechanism of simultaneously improvements of strength and ductility 240Combining the multiscale mechanical properties-structure characterizations and in-situ TEM 241 testing, it is confirmed that the pre-existing dislocation network structure has significant 242 contribution to the high strength and ductility of as-SLMed 316LSS. 

In wrought-annealed 316LSS, the contribution from strain rate hardening is not significant 270 due to a negligible m value at the latter stage of plastic deformation.