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Journal ArticleDOI

Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steel welds

TL;DR: In this article, a low heat input process viz., EBW and another commonly employed process, gas tungsten-arc welding have been employed for welding of duplex stainless steels with and without nickel enhancement.
Abstract: The excellent combination of strength and corrosion resistance in duplex stainless steels (DSS) is due to their strict composition control and microstructural balance. The ferrite–austenite ratio is often upset in DSS weld metals owing to the rapid cooling rates associated with welding. To achieve the desired ferrite–austenite balance and hence properties, either the weld metal composition and/or the heat input is controlled. In the current work, a low heat input process viz., EBW and another commonly employed process, gas tungsten-arc welding have been employed for welding of DSS with and without nickel enhancement. Results show that (i) chemical composition has got a greater influence on the ferrite–austenite ratio than the cooling rate, (ii) and even EBW which is considered an immature process in welding of DSS, can be employed provided means of filler addition could be devised.
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Journal ArticleDOI
TL;DR: In this paper, the influence of step annealing heat treatment on the microstructure and pitting corrosion resistance of super duplex stainless steel UNS S32760 welds have been investigated.
Abstract: In the present work, the influence of step annealing heat treatment on the microstructure and pitting corrosion resistance of super duplex stainless steel UNS S32760 welds have been investigated. The pitting corrosion resistance in chloride solution was evaluated by potentiostatic measurements. The results showed that step annealing treatments in the temperature ranging from 550 to 1000 °C resulted in a precipitation of sigma phase and Cr2N along the ferrite/austenite and ferrite/ferrite boundaries. At this temperature range, the metastable pits mainly nucleated around the precipitates formed in the grain boundary and ferrite phase. Above 1050 °C, the microstructure contains only austenite and ferrite phases. At this condition, the critical pitting temperature of samples successfully arrived to the highest value obtained in this study.

12 citations

Journal ArticleDOI
TL;DR: In this article, the effect of solution annealing temperature ranging from 950 to 1200 °C on the microstructure and corrosion performance of duplex stainless steel (DSS) 2204 was investigated.
Abstract: The effect of solution annealing temperature ranging from 950 to 1200 °C on the microstructure and corrosion performance of duplex stainless steel (DSS) 2204 were investigated. The proportion of the ferrite phase increased while the austenite phase decreased and the ferrite stabilizing elements diluted in the ferrite phase with the increase of annealing temperature. The critical pitting temperature (CPT) of specimens annealed at 1000 °C was higher than those annealed at 950 °C, whereas further increasing the annealing temperature to 1200 °C decreased the CPT. The pitting initiation sites were observed in the austenite phase, at the boundary of ferrite/austenite phase and inside the ferrite phase for specimens annealed at 950, 1000 °C and exceeding 1100 °C, respectively. The evolution trend of the CPT and the pit initiation site were analyzed by the pitting resistance equivalent number.

12 citations

Journal ArticleDOI
TL;DR: Investigation of pulsed laser dissimilar welding of UNS S32750 super duplex stainless steel with 316L austenitic stainless steel (ASS), with different heat inputs, showed that changes in the heat input did not significantly affect the ferrite/austenite phase balance and the microhardness in the fusion zone.
Abstract: Duplex stainless steels (DSSs), a particular category of stainless steels, are employed in all kinds of industrial applications where excellent corrosion resistance and high strength are necessary. These good properties are provided by their biphasic microstructure, consisting of ferrite and austenite in almost equal volume fractions of phases. In the present work, Nd: YAG pulsed laser dissimilar welding of UNS S32750 super duplex stainless steel (SDSS) with 316L austenitic stainless steel (ASS), with different heat inputs, was investigated. The results showed that the fusion zone microstructure observed consisted of a ferrite matrix with grain boundary austenite (GBA), Widmanstatten austenite (WA) and intragranular austenite (IA), with the same proportion of ferrite and austenite phases. Changes in the heat input (between 45, 90 and 120 J/mm) did not significantly affect the ferrite/austenite phase balance and the microhardness in the fusion zone.

12 citations

Journal ArticleDOI
TL;DR: In this paper, the degradations of deleterious phases in duplex and superduplex steels were evaluated by optical and scanning electron microcopies, hardness measurements and electrochemical corrosion tests.
Abstract: Duplex and superduplex stainless steels have high strength and high corrosion resistance with a crescent demand in chemical and petrochemical industries. The best mechanical properties of this family of steels are obtained with approximately equal parts of ferrite and austenite. Grain refinement increases the toughness and resistance to environmentally assisted cracking. The precipitation of tertiary phases, such as σ, χ and secondary austenite, decreases the mechanical and corrosion resistance properties. The σ phase is the most dangerous of these deleterious phases and the one that precipitates in higher amounts. The majority of research works on deleterious phases in duplex and superduplex steels evaluate the kinetics of precipitation in specimens isothermally treated. In the present work, the precipitation of deleterious phases during continuous cooling from 1100°C was evaluated by optical and scanning electron microcopies, hardness measurements and electrochemical corrosion tests. Two superdu...

11 citations


Cites background from "Effect of weld metal chemistry and ..."

  • ...The optimum mechanical properties and corrosion resistance of duplex and superduplex stainless steels (DSS and SDSS) are obtained with a microstructure containing nearly equal amounts of austenite and ferrite.(1) The precipitations of intermetallic phases, such as s and x, chromium carbide and secondary austenite c2 have been extensively studied, and the deleterious effects of these phases on toughness and corrosion resistance properties were reported....

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Journal ArticleDOI
TL;DR: In this article, the authors analyzed the anisotropy behavior of duplex stainless steel AISI 2205 and found that it exhibits maximum impact toughness in the longitudinal direction i.e. rolling direction when compared to transverse and diagonal directions.

11 citations

References
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Book
01 Jan 1997
TL;DR: In this paper, the authors present a non-destructive testing of welds for service experience, based on the application of service experience in metallurgy and metallurgical applications.
Abstract: Developments, grades and specifications Alloy design Microstructure Forming and machining Physical and mechanical properties Corrosion Stress corrosion cracking Welding metallurgy Welding processes Weld properties Non-destructive testing of welds Applications Service experience.

449 citations