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Friction deposition of titanium particle reinforced aluminum matrix composites

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TLDR
In this article, an aluminum matrix composite reinforced with titanium particles was successfully friction deposited, and the composite friction deposits showed well-bonded layers, very fine grain size, and uniformly distributed titanium particles.
Abstract
Friction deposition is one of the promising new techniques for additive manufacturing. In this work, an aluminum matrix composite reinforced with titanium particles was successfully friction deposited. The multi-layer composite friction deposits showed well-bonded layers, very fine grain size, and uniformly distributed titanium particles. While the reinforcement/matrix interfaces showed no reaction products, the layer interfaces showed thin intermetallic bands. These brittle intermetallic bands were found to strongly affect the ductility of the multi-layer composite friction deposits in the build direction. However, the composite friction deposits performed satisfactorily in compression tests as well as in single-layer tensile tests.

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Journal ArticleDOI

Additive manufacturing of an aluminum matrix composite reinforced with nanocrystalline high-entropy alloy particles

TL;DR: In this article, a metal-metal composite consisting of aluminum-magnesium alloy AA5083 matrix and nanocrystalline CoCrFeNi high-entropy alloy reinforcement particles in 12vol% was successfully friction deposited in multiple layers.
Journal ArticleDOI

Characterization of molybdenum particles reinforced Al6082 aluminum matrix composites with improved ductility produced using friction stir processing

TL;DR: In this article, the authors used molybdenum (Mo) as potential reinforcement for aluminum matrix composites produced using friction stir processing (FSP) to improve ductility.
Journal ArticleDOI

Heterogeneous Aspects of Additive Manufactured Metallic Parts: A Review

TL;DR: In this article, the authors provide a comprehensive overview of the evolution of heterogeneous microstructures in MAM parts, including melt pool boundaries, heterogeneous grain structure, sub-grain cellular structure, matrix supersaturation, segregation, phase transformation, oxides formation, and texture.
Journal ArticleDOI

Friction stir additive manufacturing – An innovative tool to enhance mechanical and microstructural properties

TL;DR: In this paper, the authors highlight the working principle and the past research work carried out by the various authors that utilize FSAM as a fabrication process and present the current scenario and future scope of the FSAM process are also discussed in detail in terms of its utilization in various sectors of engineering along with estimated future trends.
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A Review on Recent Progress in Solid State Friction Based Metal Additive Manufacturing: Friction Stir Additive Techniques

TL;DR: Friction stir additive techniques (FSATs) constitute innovative approaches aimed at utilizing layer by layer additive manufacturing (AM) principle with solid state friction stir welding (FSW) as discussed by the authors.
References
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Book

Recrystallization and Related Annealing Phenomena

TL;DR: In this paper, the authors discuss the extent to which we are able to formulate quantitative, physically-based models which can be applied to metal-forming processes, and the subjects treated in this book are all active research areas and form a major part of at least four regular international conference series.
Book

Friction Stir Welding and Processing

TL;DR: Friction stir welding (FSW) is a relatively new solid-state joining process that is used to join high-strength aerospace aluminum alloys and other metallic alloys that are hard to weld by conventional fusion welding as discussed by the authors.
Journal ArticleDOI

Continuous dynamic recrystallization during friction stir welding of high strength aluminum alloys

TL;DR: In this paper, the authors developed a basic understanding of the evolution of microstructure in the dynamically recrystallized region and to relate it to the deformation process variables of strain, strain rate, and temperature.
Journal ArticleDOI

Friction surfacing—A review

TL;DR: Friction surfacing (FS) is a solid state technology with increasing applications in the context of localized surface engineering and has been investigated mainly for producing fine grained coatings, which exhibit superior wear and corrosion properties.
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