Glitch-Aware Pattern Generation and Optimization Framework for Power-Safe Scan Test

Abstract: Power-aware test is increasingly becoming a major manufacturing test consideration due to the problems of increased power dissipation in various test modes as well as test implications that arise due to the usage of various low-power design technologies in devices today. Several challenges emerge for test engineers and test tool developers, including (and not restricted to) understanding of various concerns associated with power-aware test, development of power-aware design-for-test (DFT), automatic test pattern generation (ATPG) techniques, and test power analysis flows, evaluation of their efficacy and ensuring easy/rapid deployment. This paper highlights concerns and challenges in power-aware test, surveys various practices drawn from both academia and industry, and points out critical gaps that need to be addressed in the future.

Abstract: Yield loss caused by excessive power supply noise has become a serious problem in at-speed scan testing. Although X-filling techniques are available to reduce the launch cycle switching activity, their performance may not be satisfactory in the linear-decompressor-based test compression environment. This work is the first to solve this problem by proposing a novel integrated ATPG scheme that efficiently and effectively performs compressible X-filling. Related theoretical principles are established, based on which the problem size is substantially reduced. The proposed scheme is validated by large benchmark circuits as well as an industry design in the embedded deterministic test (EDT) environment.

Abstract: Scan-based manufacturing test of low power designs often exceeds the very tight functional constraints on average and instantaneous logic switching. The logic activity during the shift and launch-capture of test pattern data may lead to excessive power consumption and voltage droop. This paper focuses on the management of instantaneous power during the capture phase. By taking advantage of the existing clock gating circuitry and selectively holding the value of some scan flip-flops, switching activity during the capture cycles of a test can be reduced. The effectiveness of this technique is demonstrated on several industrial designs that show up to 30% (55%) reduction in instantaneous (average) capture switching.

Abstract: Test data modification based on test relaxation and X-filling is the preferable approach for reducing excessive IR-drop in at-speed scan testing to avoid test-induced yield loss. However, none of the existing test relaxation methods can control the distribution of identified donpsilat care bits (X-bits), thus adversely affecting the effectiveness of IR-drop reduction. In this paper, we propose a novel test relaxation method, called Distribution-Controlling X-Identification (DC-XID), which controls the distribution of X-bits identified from a set of fully-specified test vectors for the purpose of effectively reducing IR-drop. Experimental results on large industrial circuits demonstrate the effectiveness and practicality of the proposed method in reducing IR-drop, without any impact on fault coverage, test data volume, or test circuit size.

Abstract: For two-pattern at-speed scan testing, the excessive power supply noise at the launch cycle may cause the circuit under test to malfunction, leading to yield loss. This paper proposes a new weight assignment scheme for logic switching activity; it enhances the IR-drop assessment capability of the existing weighted switching activity (WSA) model. By including the power grid network structure information, the proposed weight assignment better reflects the regional IR-drop impact of each switching event. For ATPG, such comprehensive information is crucial in determining whether a switching event burdens the IR-drop effect. Simulation results show that, compared with previous weight assignment schemes, the estimated regional IR-drop profiles better correlate with those generated by commercial tools.

Abstract: For many years, Breuer-Friedman's Diagnosis and Reliable Design ofDigital Systems was the most widely used textbook in digital system testing and testable design. Now, Computer Science Press makes available a new and greativ expanded edition. Incorporating a significant amount of new material related to recently developed technologies, the new edition offers comprehensive and state-ofthe-art treatment of both testing and testable design.

Abstract: The D-algorithm (DALG) is shown to be ineffective for the class of combinational logic circuits that is used to implement error correction and translation (ECAT) functions. PODEM (path-oriented decision making) is a new test generation algorithm for combinational logic circuits. PODEM uses an implicit enumeration approach analogous to that used for solving 0-1 integer programming problems. It is shown that PODEM is very efficient for ECAT circuits and is significantly more efficient than DALG over the general spectrum of combinational logic circuits. A distinctive feature of PODEM is its simplicity when compared to the D-algorithm. PODEM is a complete algorithm in that it will generate a test if one exists. Heuristics are used to achieve an efficient implicit search of the space of all possible primary input patterns until either a test is found or the space is exhausted.

Abstract: This paper presents a novel test-data volume-compression methodology called the embedded deterministic test (EDT), which reduces manufacturing test cost by providing one to two orders of magnitude reduction in scan test data volume and scan test time. The presented scheme is widely applicable and easy to deploy because it is based on the standard scan/ATPG methodology and adopts a very simple flow. It is nonintrusive as it does not require any modifications to the core logic such as the insertion of test points or logic bounding unknown states. The EDT scheme consists of logic embedded on a chip and a new deterministic test-pattern generation technique. The main contributions of the paper are test-stimuli compression schemes that allow us to deliver test data to the on-chip continuous-flow decompressor. In particular, it can be done by repeating certain patterns at the rates, which are adjusted to the requirements of the test cubes. Experimental results show that for industrial circuits with test cubes with very low fill rates, ranging from 3% to 0.2%, these schemes result in compression ratios of 30 to 500 times. A comprehensive analysis of the encoding efficiency of the proposed compression schemes is also provided.

Abstract: The author reviews low-power testing techniques for VLSI circuits. He prefaces this with a discussion of power consumption that gives reasons for and consequences of increased power during test. He ends with a discussion of the opportunity to use such techniques in varying situations.

Abstract: At-speed test has become a requirement in IC tech- nologies below 180 nm. Unfortunately, test mode switching activity and IR-drop present special chal- lenges to the successful application of structural at- speed tests. In this paper we characterize these prob- lems on commercial ASICs in order to understand how to implement more effective solutions. consumption. Depending on such parameters as gate count, DFT strategies, package type, and other fac- tors, the impact of this problem can range from non- existent to severe. In this paper, we discuss the prac- tical issues associated with power consumption during at-speed tests. We begin by delineating in more detail the nature of power-related phenomena encountered in structured speed tests. We talk about various de- sign features that can be applied to somewhat miti- gate test mode power dissipation. In Section 2, we give a more precise definition of the IR-drop problem which is the focus of this pa- per. We compare IR-drop in slow speed and at-speed structural tests, and also compare it with functional IR-drop. We narrow the focus further to the topic of toggle activity or "switching density" during struc- tured at-speed tests. In Section 3.4 we describe the notion of "quiet" patterns and how they are gener- ated. We follow up with a report of the results we have obtained in experimentation on industrial ASIC designs. Finally we give our suggestions for future work in this area and conclude the paper.