Inward and outward effectiveness of cloth masks, a surgical mask, and a face shield
Summary (3 min read)
Introduction
- While there have been numerous studies on the ability of surgical masks and N95 respirators to filter out particles, far less is known about the ability of cloth masks to provide both inward protection to reduce the wearer's exposure and outward protection for source control.
- In a follow-up study, surgical masks blocked the release of seasonal coronaviruses in coarse and fine aerosols to undetectable levels, while they blocked influenza virus in most but not all patients (Leung et al. 2020 ).
- Cloth masks, sweatshirts, t-shirts, towels, and scarves evaluated in a TSI Automated Filter Tester had filtration efficiencies of 10-60% against polydisperse NaCl particles ranging in size from 0.02 to 1.0 µm; the towels performed best (Rengasamy, Eimer and Shaffer 2010) .
- The smaller mode of respiratory particles produced during breathing and speaking is centered around 1 µm, and there are relatively few particles smaller than 0.5 µm (Johnson et al. 2011) .
Masks
- The authors tested nine materials that were fashioned into masks, one surgical mask, and one face shield, shown in Figure 1 .
- These included a sewn mask made of two layers of a 200-thread count cotton pillowcase and a non-sewn mask cut from a cotton t-shirt (Centers for Disease Control and Prevention 2020).
- The surgical mask had a single layer and was advertised to meet ASTM level 1 specifications, which require ≥95% filtration efficiency of particles larger than 1 µm.
- The authors characterized the texture and structure of the masks using a scanning electron microscope (FEI Quanta 600 FEG).
- Because it is not possible to generate or characterize particles spanning a wide range of sizes with a single experimental setup, the authors designed several different protocols for testing masks, optimizing among different types of equipment and detection limits, as described below.
Material filtration efficiency
- Evaluation of the materials for filtration efficiency followed a protocol based on National Institute of Occupational Safety and Health testing procedures.
- The authors measured particle concentrations and size distributions using a scanning mobility particle sizer (SMPS 3936, TSI Inc., MN, USA), with the particle density set to 2.165 g/cm 3 (NaCl) to convert from mobility diameter to aerodynamic diameter.
- The authors also measured the pressure drop of each material in the filter holder using a differential pressure gauge (Minihelic II 2-5005, Dwyer Instruments, IN, USA).
- The fabrics fashioned into the CDC non-sewn and CDC sewn masks, bandana (1 ply), and thin acrylic had even lower efficiencies of 5-40% for submicron particles.
- That fabric structure alone does not explain filtration efficiency also applies to the filter quality factors.
Inward and outward protection efficiency at close distance
- The "exhaling" manikin was connected to a medical nebulizer filled with 2% NaCl solution, that produced a flow rate of 10 L/min through 0.79 cm i.d. tubing.
- The authors then switched the valve so that the APS sampled through the inhaling manikin's mouth and measured particles that penetrated the mask, denoted Cm.
- The difference between Cc1 and Cc2 was less than 10% in all cases.
- The authors calculated the inward protection efficiency based on equation (1), replacing the numerator with Cm(DP) and the denominator with Cc(DP).
- In each test, the authors ran the medical nebulizer for 30 s and then allowed particle concentrations to decay, as in scenario 2 of the inward protection protocol, and they measured the chamber concentration (Cc1) using the APS at 1-s resolution.
Droplet deposition analysis
- The authors evaluated the ability of the face coverings to block droplets larger than 20 μm, which is the upper limit of the APS, using a modified droplet deposition analysis (DDA) (Johnson et al.
- The authors connected the air brush to HEPA-filtered air and a gas regulator set at 165.5 kPa, resulting in a total flow rate of 10 L/min, the same as the flow rate of the medical nebulizer.
- The authors precleaned each slide using 70% isopropyl alcohol wipes.
- The authors put the face covering on the exhaling manikin and repeated the same steps.
- To identify droplets on the slides, the authors processed the images using ImageJ and then manually counted the stains and measured their size with a limit of detection of 12.3 μm/pixel.
Size of challenge particles
- The authors used four different types of aerosol generators to cover a broad size range and to accommodate different setups.
- The Collison nebulizer produced particles with a geometric mean diameter (GMD) of 0.12 μm and geometric standard deviation (GSD) of 1.4, and the FMAG a GMD of 4 μm and GSD of 1.21.
- The figure also shows the size distribution measured downstream of a MERV 12 filter to illustrate the data used to calculate filtration and protection efficiencies.
- The medical nebulizer produced particles ranging in size from 0.5 to 5 μm; the GMD was below the detection limit of the APS .
Inward and outward protection efficiency
- The inward protection efficiency (IPE) quantifies the capability of a mask, as worn on a manikin, to protect the wearer by filtering out particles moving in the inward direction through the mask, from the surrounding air to the wearer's respiratory tract.
- The IPE and OPE were also similar to the respective material filtration efficiency for the CDC-sewn and thin acrylic masks , though their performance was much worse than that of the vacuum bag.
- In response to a study that suggested that neck gaiters offer very little protection (Fischer et al. 2020 ), the authors measured the OPE of two neck gaiters, one made of thin 100% polyester and another made of a double layer of microfiber fabric that was 87% polyester and 13% elastane.
- Due to the late addition of these face coverings, the authors were not able to measure their material filtration efficiency or IPE.
Discussion
- For most of the face coverings tested, those with a high material filtration efficiency also had a better OPE and IPE.
- The material filtration efficiencies of these two masks was much higher than their OPEs and IPEs .
- Hence, the increased pressure caused by the expiratory flow was not able to push the CDC non-sewn mask outwards to create gaps between masks and the manikin like other conventional masks do (Lei et al.
- The combined effects of reduced gaps and reduced air velocity resulted in a uniquely high OPE for the CDC non-sewn mask.
- The smallest particle size considered in this analysis was 0.5 µm, but the deposition efficiency of 0.3 µm particles in the respiratory tract is even lower, so it is possible that concerns about mask efficiency at this size are overstated.
Conclusion
- The authors evaluated the material filtration efficiency, inward protection efficiency, and outward protection efficiency of 10 masks and a face shield on a manikin, using NaCl aerosols over the size range of 0.04 µm to >100 µm.
- The thin acrylic performed worst, with a material filtration efficiency of <25% for particles at 0.1 μm and larger, and inward and outward protection efficiencies of <50%.
- Factors including stiffness of the material, the way of wearing the mask (e.g., earloops vs. tied around the head), and material hydrophobicity affected the fit of the mask and thus its performance.
- Flow Focusing Monodisperse Aerosol Generator 1520 to the Marr lab.
- This work used shared facilities at the Virginia Tech National Center for Earth and Environmental Nanotechnology Infrastructure , a member of the National Nanotechnology Coordinated Infrastructure (NNCI), supported by NSF (ECCS 1542100 and ECCS 2025151) .
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References
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"Inward and outward effectiveness of..." refers background or methods in this paper
...250 The efficiency curves exhibit the expected U shape with a minimum in most cases in the range 251 0.1–0.3 µm, where no collection mechanism is especially efficient (Hinds 1999)....
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...We 286 further related the pressure drop to the material filtration efficiency using a filter quality factor (Q), 287 as defined by equation (2) (Hinds 1999; Podgórski, Bałazy and Gradoń 2006), where FE(DP) is 288 the material filtration efficiency at a particle size of DP, and ∆P is the pressure…...
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...…the 442 masked deposition rate (MD) by combining the inward protection effectiveness (IPE) and the 443 International Commission and Radiological Protection (ICRP) model (Hinds 1999), as shown in 444 equation (3): 445 𝑀𝑀𝐷𝐷(𝐷𝐷𝑃𝑃) = (1− 𝐼𝐼𝑃𝑃𝐹𝐹(𝐷𝐷𝑃𝑃))�1 − 0.5 × 1 1 + 0.00076𝐷𝐷𝑃𝑃2....
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...A systematic review of interventions against SARS-48 CoV-2 and the coronaviruses that cause SARS and Middle East respiratory syndrome found that 49 the use of face masks could result in a large reduction in the risk of infection (Chu et al. 2020)....
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"Inward and outward effectiveness of..." refers background in this paper
...In a follow-up study, surgical masks blocked the 59 release of seasonal coronaviruses in coarse and fine aerosols to undetectable levels, while they 60 blocked influenza virus in most but not all patients (Leung et al. 2020)....
[...]
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"Inward and outward effectiveness of..." refers background in this paper
...SARS-CoV-2 and other viruses are carried by particles ranging 87 in size from <1 µm to >5 µm (Chia et al. 2020; Liu et al. 2020; Yan et al. 2018; Yang, Elankumaran 88 and Marr 2011)....
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