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Journal ArticleDOI

Microstructure and Corrosion Behaviour of Plasma Sprayed Bilayered Ceramic Coatings

S. Sathish, +1 more
- 06 Jul 2015 - 
- Vol. 74, Iss: 2, pp 97-103
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TLDR
In this paper, the fabrication of ZrO2, Al2O3, Al 2O3/ZrO3 and Al 2 O3/Al2O2 coatings on 304 stainless steel substrate by atmospheric plasma spraying is described.
Abstract
This paper deals with the fabrication of ZrO2, Al2O3, ZrO2/Al2O3 and Al2O3/ZrO2 coatings on 304 stainless steel substrate by atmospheric plasma spraying. The microstructure and phase composition of the as-sprayed coatings were examined by scanning electron microscopy and X-ray diffraction. Hardness measurements were carried out using a Vickers hardness testing machine. Corrosion behaviour of the coatings was studied by salt spray testing in a mist of 5 wt% NaCl. Results indicate that the bilayered Al2O3/ZrO2 coating exhibits superior corrosion resistance when compared with that of the other coatings and this is ascribed to the presence of dense microstructure with very few pores in the coating.

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Processing and characterisation of plasma sprayed oxides: Microstructure, phases and residual stress

TL;DR: In this paper, the authors characterized the cross-section, surface morphology, phase composition, indentation fracture toughness, elastic modulus and residual stresses of ceramic coatings using transmission electron microscopy.
Journal ArticleDOI

Influence of Fine Al2O3 and Aluminium Nano-Particles on the 6061 Aluminium Alloy near the Grain Boundary of the Semi-Solid Cast Microstructure

TL;DR: Dual mixed slurry for AA6061/Al2O3-Al powder was formed under argon gas protection and used to fabricate composite due to the effect of free vortex flow in semi-solid stage as discussed by the authors.
Journal ArticleDOI

Interfacial Microstructure and Bonding Properties of Plasma-Sprayed Multilayer Ceramic Coating (Al 2 O 3 /BaTiO 3 /Al 2 O 3 -40 wt.% TiO 2 )

TL;DR: In this paper, the interfacial bonding state and adhesive strength of a plasma-sprayed single-layer coating (Al2O3), a double-layer and a three-layer polypropylene polysilicon (polysilicon)-coating was investigated, as well as their phase composition and microstructure.
References
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Journal ArticleDOI

Abrasive wear behaviour of conventional and nanocomposite HVOF-sprayed WC–Co coatings

TL;DR: In this article, the performance of conventional and nanostructured materials in the form of coatings deposited by high velocity oxy-fuel (HVOF) thermal spraying was examined, and it was found that the nanocomposite had a poorer wear resistance than the conventional coating under all the conditions examined.
Journal ArticleDOI

Abrasive wear characteristics of plasma sprayed nanostructured alumina/titania coatings

TL;DR: In this paper, the authors used the plasma spray technique to deposit coatings with reconstituted nanostructured Al 2 O 3 /TiO 2 powders and evaluated the abrasive wear resistance of the ceramic coatings using diamond abrasives.
Journal ArticleDOI

Microstructure development of Al2O3-13wt.%TiO2 plasma sprayed coatings derived from nanocrystalline powders

TL;DR: In this article, the development of constituent phases and microstructure in plasma sprayed Al2O3-13wt.%TiO2 coatings and reconstituted nanocrystalline feed powder was investigated as a function of processing conditions.
Journal ArticleDOI

Tribological properties of nanostructured and conventional WC–Co coatings deposited by plasma spraying

TL;DR: In this paper, the wear and friction properties of nanostructured and conventional WC-Co coatings against alumina under dry friction conditions were comparatively studied, and it was found that the wear resistance of the nano-structured WC-co coating is superior to that of conventional WCCo coating, especially under high load conditions.
Journal ArticleDOI

Influence of Fracture Toughness on the Wear Resistance of Yttria‐Doped Zirconium Oxide

TL;DR: Yttria-doped zirconium oxide was prepared by varying the yttria conent as discussed by the authors, and the fracture toughness of the materials were 11.6, 8.7, and 2.5 Mpa · m½, respectively.
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