On the Feasibility of Shearographic Imaging of Acoustic Cross‐Modulation
Summary (2 min read)
Introduction
- Nonlinear variants of classical non-destructive methods exhibit enhanced detection sensitivity for defects [1–8].
- This effect arises when a strong, low-frequency (X) pump wave modulates the amplitude of a weak, high-frequency (x) probing wave through its influence on the dynamic response of the defect.
- As a result of this interaction, cross-modulation results in the enrichment of the frequency spectrum of the normal displacement signal evaluated at the free 2008 The Authors.
- Such a speckled image pattern of the object under investigation is recorded using a camera with each individual pixel acting as a separate optical detector, which probes the displacement of a respective area on the object.
- It is evident that a critical factor for the mechanical performance of the multilayer sandwich structure is the quality of the adhesion between the skins and the core.
Theoretical Analysis
- Before proceeding to the experimental investigation, the authors present the layout of the theoretical model and demonstrate the best approach to tackle the experiment and data analysis.
- Linear case 400 2008 The Authors, also known as Stroboscopic dynamic shearography.
- This can be shown mathematically if the authors multiply Equation (5) with a periodic delta function as follows: IST ¼ Z TCCD IðtÞ Xþ1 n¼ 1 dðt nTÞ " # dt (6) where TCCD and T are the periods of the image collection and vibration respectively.
Case study
- In order to evaluate the theoretical assertions, the authors have developed a simplified model with arbitrary values to approximate a vibrating plate with an underlying defect.
- The respective vibration amplitudes were set as 10 and 10/k times the optical wavelength k.
- In order to keep the model as simple as possible, all phase lags were set to zero so that all vibrations at different frequencies were synchronised.
- The response of the entire plate is a linear superposition of the vibration at the different frequency components: dðtÞ ¼ X i fdiþðddÞigsinxit; i¼ low; high; sum; diff (16).
- In comparison, the authors also present the images of the equivalent samples of the displacement itself.
FS ¼ 12 f1þ sgn½sinðxit þ uiÞ g (17)
- Figure 4C,D demonstrate how imaging the displacement, here stroboscopically sampled at the mixed frequencies, can be used to enhance the defect contrast.
- This is why nonlinear Doppler vibrometry has proven so successful.
- Journal compilation 2008 Blackwell Publishing Ltd j Strain (2008) 44, 398–408 403 is highly affected by this latter optical detection nonlinearity.
- For other sampling frequencies, the defect only appears as a weak disturbance of the otherwise uniform fringe pattern .
Material
- Sandwich plates were manufactured using woven (Hexply 920CX-793-50%, Hexcel Corp., Stamford, Connecticut, USA) as well as unidirectional (Hexcel - Fibredux 920CX-TS-5-42, Hexcel Corp., Stamford, Connecticut, USA) carbon/epoxy prepregs for the skins and polymethacrylimide (PMI–Rohacell 71) as core.
- As mentioned in the introductory section, sandwich materials are increasingly being used in engineering constructions wherever the design specifications demand the combination of light structures with high bending stiffness.
- The authors experiments were focused on the detection of such defects with digital shearography in a dynamic linear mode as well as in a nonlinear mode using cross-modulation.
- Circular artificial delaminations of different diameters were created in the plate by placing thin Teflon films (thickness of 10 lm) between the core and the skins in order to evaluate the possibility to characterise the defects.
- The exact dimensions of the embedded defects under investigation are shown in Figure 7.
Experimental setup
- Experiments were carried out using the setup that is depicted in Figure 8 based on a shearography system provided by ISI Systems.
- The setup also provides the flexibility for comparison with a scanning laser Doppler vibrometer.
- As shown in Figure 7, one side of the plate was fixed while the opposite side was glued on a rigid beam fixed on the shaker to apply sidewise uniform excitation.
- Therefore, shearography is suited to measure differential displacements rather than absolute displacements.
- This is why the method is widely appreciated and well established in the industry.
Results
- As previously mentioned the sandwich plate was examined under dynamic excitation with shearography in a stroboscopic mode.
- In Figure 9, it is apparent that for 10 kHz the delamination is hardly visible while for 20 and 50 kHz the authors obtain the two first mode shapes which clearly indicate the position of the delamination.
- Figure 10C on the other hand shows the result with the plate being excited simultaneously by the piezoelectric transducer as well as a shaker at 50 and 5 kHz, respectively, while being illuminated at the difference frequency 45 kHz.
- Theoretical analysis showed that it is difficult to interpret the result under these circumstances because stroboscopic illumination at a frequency higher than the lowest spectral component results in an image which is a time average of the other frequencies in the spectrum.
- No advantage is gained with respect to defect detection contrast.
Conclusions
- In principle, a strong low frequency wave acts as a pump opening and closing the defect, becoming a carrier for the high-frequency wave, which is amplitude-modulated.
- This same effect was examined using shearography.
- The underlying theory was also presented in order to validate their assertions, and simulations were presented to demonstrate the theoretical predictions.
- Both theory and simulations show that, indeed, in order to visualise and analyse the cross-modulation effect, special care must be given to the sampling frequency.
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References
738 citations
"On the Feasibility of Shearographic..." refers background in this paper
...To this end, the core, a typically rather thick material of low density and strength, is combined with thin (and therefore low bending stiffness) skins of high tensile strength [16]....
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638 citations
"On the Feasibility of Shearographic..." refers background in this paper
...This is the reason why full-field methods like shearography [9–12], competitive infrared (IR) thermography [13] and ultrasound IR thermography [14, 15] are becoming increasingly popular....
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373 citations
"On the Feasibility of Shearographic..." refers background in this paper
...The spectrum of the response of a nonlinear system or a locally nonlinear system (such as a structure with a defect), on the other hand, also contains higher harmonics of the fundamental frequency [1, 2]....
[...]
298 citations
"On the Feasibility of Shearographic..." refers background in this paper
...This is the reason why full-field methods like shearography [9–12], competitive infrared (IR) thermography [13] and ultrasound IR thermography [14, 15] are becoming increasingly popular....
[...]
...They are based on the speckle effect, which is a light interference phenomenon occurring when a coherent light such as a divergent laser beam is diffusely scattered on an optically rough surface (roughness of the order of the optical wavelength) [9–12]....
[...]