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Journal ArticleDOI

Phase control of Al2O3 thin films grown at low temperatures

14 Aug 2006-Thin Solid Films (Elsevier)-Vol. 513, Iss: 1, pp 57-59
TL;DR: In this paper, a low-temperature growth of α-Al2O3 thin films by reactive magnetron sputtering was achieved for the first time, and the films were grown onto Cr2O 3 nucleation layers and the effects of the tota...
About: This article is published in Thin Solid Films.The article was published on 2006-08-14 and is currently open access. It has received 87 citations till now. The article focuses on the topics: Carbon film & Nucleation.
Citations
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Journal ArticleDOI
TL;DR: P3e (TM) is a new approach in PVD technology for the deposition of metal oxides as mentioned in this paper, which is dedicated to the formation of alumina-based and other metallic oxide layers and comprises high current pulse technique for arc sources.
Abstract: Pulse enhanced electron emission (P3e (TM)) is a new approach in PVD technology for the deposition of metal oxides. The process is dedicated to the formation of alumina-based and other metallic oxide layers and comprises high current pulse technique for the arc sources. The method allows a deposition of hard alumina-based coatings at substrate temperatures below 600 degrees C. Different oxide layers and layer combinations were prepared with this new technique illustrating the enormous potential for the design of wear resistant coatings. The layers were characterized with respect to hardness, stress, composition, crystal structure, and thermal stability. Solid solutions of (Al1-xCrx)(2)O-3 could be synthesized for a composition range of 0.3 <= 5x

115 citations

Journal ArticleDOI
TL;DR: In this paper, the thermal stability of alumina thin films containing γ-Al2O3 phase and its conversion to a thermodynamically stable α-Al 2O 3 phase during a post-deposition equilibrium thermal annealing was reported.

108 citations

Journal ArticleDOI
01 May 2008-EPL
TL;DR: In this article, α-alumina coatings have been deposited directly onto cemented-carbide and Mo substrates at a temperature as low as 650 °C using reactive high-power impulse magnetron sputtering (HiPIMS) of Al in an...
Abstract: α-alumina coatings have been deposited directly onto cemented-carbide and Mo substrates at a temperature as low as 650 °C using reactive high-power impulse magnetron sputtering (HiPIMS) of Al in an ...

89 citations

Journal ArticleDOI
TL;DR: In this article, high power impulse magnetron sputtering (HiPIMS) discharges were used to synthesize VO 2 thin films from highly ionized fluxes of depositing species.

65 citations

Journal ArticleDOI
TL;DR: Coatings of (CrxAl1-x)(delta)(O1-yNy)(xi) with 0.33 less than x less than= 0.96, 0 less than y less than 1 and 0.63 less than delta/xi less than = 1.30 were deposited using cathodic arc evaporat.

62 citations

References
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Journal ArticleDOI
TL;DR: In this paper, a simple model for the reactive sputtering process is described, based on which it is possible to predict the processing behaviour for many different ways of carrying out this process, and also to use the results of the modeling work to scale processes from laboratory size to large industrial processes.

624 citations

Journal ArticleDOI
TL;DR: In this article, the structure and morphology of the layers were made via XRD and SEM techniques, respectively, and the hardness was determined by nanoindentation, and residual stresses were derived from the bending of the coated substrates.
Abstract: Alumina coatings were reactively deposited on steel substrates by pulsed magnetron sputtering at substrate temperatures (Ts) of 330–760 °C. Investigations into the structure and morphology of the layers were made via XRD and SEM techniques, respectively. As to the layer properties, the hardness was determined by nanoindentation, and the residual stresses were derived from the bending of the coated substrates. At substrate temperatures of less than 330 °C the Al2O3 layers are amorphous to X-rays, whereas γ-Al2O3 is detected at a substrate temperature Ts ≈ 480 °C. A further increase in substrate temperature to 560 °C results in the formation of a pronounced texture of γ-Al2O3. A phase mixture of textured γ- and α-Al2O3 is deposited at Ts ≈ 690 °C. At Ts ≈ 760 °C the layer consists completely of α-Al2O3 with crystallite sizes of about 1 μm. The occurrence of the crystalline γ phase at 480 °C is linked with a pronounced increase in hardness from 10 to 19 GPa. The layer hardness of pure α-Al2O3 amounts to 22 GPa and corresponds to the hardness of the bulk material.

131 citations

Journal ArticleDOI
TL;DR: In this paper, the characteristics of both dc and rf discharges have been studied in a planar magnetron system using argon and argon-oxygen mixtures at pressures from 1 to 2 Pa.
Abstract: An Al target has been sputtered in a planar magnetron system using argon and argon–oxygen mixtures at pressures from 01 to 2 Pa The characteristics of both dc and rf discharges have been studied In the dc case, the current is given by a relation of the form KVn where V is the applied voltage and K and n are pressure‐dependent parameters Values of n up to 9 were obtained at the higher pressures but n decreased at lower pressures For the rf discharge, the target self‐bias voltage, Vsb, at a given power decreased with decreasing pressure and was related to the average rf power by a relationship of the form CVsb/(Vsb−V) where V was approximately 1000 V and C dereased from 900 to 500 W with increasing argon pressure The deposition rate of Al increased linearly with average dc and rf power and there was good agreement between the values for the same power; the rate was 093 μm/min at the maximum power of 25 kW When sufficient oxygen was added, the target surface was oxidized and the deposition rate of A

108 citations

Journal ArticleDOI
TL;DR: In this paper, radio frequency sputtering has been used to deposit α-alumina (α-Al2O3) thin films at substrate temperatures of 280-560°C.
Abstract: Radio frequency sputtering has been used to deposit α-alumina (α-Al2O3) thin films at substrate temperatures of 280–560 °C. The films are shown to be single phased and hard. Nanoindentation gives values of 306±31 and 27±3 GPa for elastic modulus and hardness, respectively, for a substrate temperature of 280 °C. Growth of the α phase was achieved by in situ predeposition of a chromia template layer. Chromia crystallizes in the same hexagonal structure as α-alumina, with a lattice mismatch of 4.1% in the a- and 4.6% in the c-parameter, and is shown to nucleate readily on the amorphous substrates (silicon with a natural oxide layer). This results in local epitaxy of α-alumina on the chromia layer, as is shown by transmission electron microscopy. The alumina grains are columnar with grain widths increasing from 22±7 to 41±9 nm, as the temperature increases from 280 to 560 °C. This is consistent with a surface diffusion dominated growth mode and suggests that α-alumina deposition at low temperatures is possibl...

106 citations

Journal ArticleDOI
TL;DR: In this article, a description about low temperature deposition of a-Al2O3 thin films by sputtering was presented and a template was used as a template for nanoindentation.
Abstract: A description about low temperature deposition of a-Al2O3 thin films by sputtering was presented. Cr2O3 thin layer was used as a template. Nanoindentation was used to study the mechanical propertie ...

102 citations

Frequently Asked Questions (21)
Q1. What are the contributions in "Phase control of al2o3 thin films grown at low temperatures" ?

Andersson et al. this paper proposed phase control of Al2O3 thin films grown at low temperatures, 2006, Thin Solid Films, ( 513 ), 1-2, 57-59. 

Elastic recoil detection analysis (ERDA), by a 35 MeV Cl7+ ion beam incident at anangle of 15° with respect to the sample surface, was used to measure the chemical composition. 

The existence of severalmetastable phases complicates growth of α-Al2O3, especially when low temperature growth is required (to limit the thermal load of the substrate). 

Theformation of the α phase occurred only at a low total pressure (0.33 Pa), suggesting that it waspromoted by a high energetic bombardment of the growth surface. 

The oxidization is also accompanied by a drop in deposition rate by morethan an order of magnitude, due to the decrease in sputter yield and increase in secondary electron yield.7, 8 Interestingly, at 7 mPa O2 the deposition rate had already decreased by more than 50%, while the target voltage was almost unaffected. 

All AlOx depositions were subsequently made onto electrically floating substrates at a temperature of 500 °C, while the totalAr+O2 and the partial O2 pressures could be varied (the O2 pressure was measured during sputtering by a differentially pumped mass spectrometer). 

In high vacuum deposition systems significantly higher amounts (compared to UHVconditions) of residual gases are present during the film growth. 

The low total pressure implies that a larger part of the energetic particles originating from the target willretain their initial energy. 

The energetic oxygen particles originate from the oxidized parts of thetarget surface as negative ions and are accelerated to high energies over the target sheath voltage (in their case 300-500 V), as shown by Tominaga et al.15 for reactive sputtering of Zn. 

The films exhibit a phase change as the O2 partial pressure increases from 7 to 16 mPa (corresponding to deposition rates of about 40% and 20% of the rate in pure Ar). 

in order to study the effect of water, which is known to be important in alumina growth,5 films were deposited both at ultra high vacuum (UHV) and in a background of ~10-4 Pa H2O. 

A qualitative estimation, using the Berg model for reactive sputtering,10 showed that this was due to thecombination of small target area and high pumping speed (~400 l/s). 

The crystalline phases ofthe deposited films were identified by grazing incidence x-ray diffraction (GIXRD) at an incident angle of 4°. 

α-Al2O3 films were achieved at 760 °C by pulsed DC reactive magnetron sputtering,1 at 580 °C using plasma assisted chemical vapor deposition,2 and at 280 °C by non-reactive RF magnetron sputtering from an Al2O3 target using chromia (Cr2O3) nucleation layers.3, 4 In this article, the method of a chromia “template” is applied to reactive magnetron sputtering, with the aim tounderstand and control alumina growth at low temperatures. 

these studies show that low-temperature growth of α-Al2O3 is possible by reactive sputtering and that the phase content of the films can be controlled by controlling the kineticenergy of the depositing species. 

A rough estimation using atomic radii yields mean free paths in Ar of 16and 8 cm, for O, and 5 and 2.5 cm, for Al, at 0.33 and 0.67 Pa, respectively. 

The phase changes might instead be explained by an increased bombardment of the growthsurface by energetic particles, increasing the mobility at the surface. 

The three O2 partial pressures (16, 24, and 32 mPa) correspond to deposition rates of about 35%, 20%, and 15%, respectively, of the rate in pure Ar (absolute rates are found in Table I). 

In summary, the authors have studied alumina thin films grown by reactive magnetron sputtering atlow temperatures (500 °C), both at UHV and in a background of ~10-4 Pa H2O. 

At a target-to-substrate distance of 11 cm, this corresponds to probabilities for reaching the substrate without anycollisions of 50 % and 25 %, respectively, for O and 6 % and 0.4 % for Al. 

Inorder to study its effect on low-temperature growth of α-Al2O3, films were deposited in a (high vacuum) background of ~10-4 Pa H2O at a total pressure of 0.33 Pa, substrate temperature of 500 °C, and O2 partial pressures of 16 and 103 mPa.