Photopolymerization in 3D Printing
20 Feb 2019-Vol. 1, Iss: 4, pp 593-611
TL;DR: The field of 3D printing is continuing its rapid development in both academic and industrial research environments as mentioned in this paper, which offers flexibility over the final properties of the 3D printed materials (such as optical, chemical and mechanical properties) using versatile polymer chemistry.
Abstract: The field of 3D printing is continuing its rapid development in both academic and industrial research environments. The development of 3D printing technologies has opened new implementations in rapid prototyping, tooling, dentistry, microfluidics, biomedical devices, tissue engineering, drug delivery, etc. Among different 3D printing techniques, photopolymerization-based process (such as stereolithography and digital light processing) offers flexibility over the final properties of the 3D printed materials (such as optical, chemical, and mechanical properties) using versatile polymer chemistry. The strategy behind the 3D photopolymerization is based on using monomers/oligomers in liquid state (in the presence of photoinitiators) that can be photopolymerized (via radical or cationic mechanism) upon exposure to light source of different wavelengths (depending on the photoinitiator system). An overview of recent evolutions in the field of photopolymerization-based 3D printing and highlights of novel 3D print...
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TL;DR: In this article, 2-amino-4-methyl-6-phenyl-benzene-1,3-dicarbonitrile derivatives were proposed as photosensitizes of iodonium salt for a highly effective bimolecular photoinitiating system upon soft irradiation conditions under long-wave ultraviolet (UV-A) and visible light.
Abstract: Novel 2-amino-4-methyl-6-phenyl-benzene-1,3-dicarbonitrile derivatives were proposed as photosensitizes of iodonium salt for a highly effective bimolecular photoinitiating system upon soft irradiation conditions under long-wave ultraviolet (UV-A) and visible light. Remarkably, these structures are highly versatile, allowing access to photoinitiating systems for the free-radical polymerization of acrylates, the cationic photopolymerization of epoxides, glycidyl, and vinyl ethers, the synthesis of interpenetrated polymer networks (IPNs) and the thiol-ene photopolymerization processes. Excellent polymerization profiles for all of the monomers, along with the high final conversions, were obtained. The initiation mechanisms of these bimolecular systems based on the 2-amino-4-methyl-6-phenyl-benzene-1,3-dicarbonitrile derivatives were investigated using the real-time FT-IR technique, steady-state photolysis, fluorescence experiments, theoretical calculations of molecular orbitals, and electrochemical analysis. Moreover, the 2-amino-4-methyl-6-phenyl-benzene-1,3-dicarbonitrile derivatives were investigated as a type II free-radical photoinitiator with amine. It was confirmed that the 2-amino-4-methyl-6-phenyl-benzene-1,3-dicarbonitrile derivatives, in combination with different types of additives, e.g., amine as co-initiator or in the presence of onium salt, can act as a bimolecular photoinitiating system via the photo-reduction or photo-oxidation pathways, respectively.
15 citations
TL;DR: In this paper , a primary level search was performed collecting information from the grey literature available from the websites of manufacturers marketing biocompatible photosensitive resins for 3D printing.
Abstract: Over the last thirty years, there has been an increase in the adoption of 3D printing by the medical community to create devices for patients that require custom and rapid solutions. In turn, a demand has been created for a variety of specifically engineered biocompatible materials. The aim of this study was to review the information provided with biocompatible photosensitive resins with regards to their intended uses, cited biocompatibility certifications, and post-processing technique, and arising from this, detail challenges for users when making an informed and safe decision regarding material selection. A primary level search was performed collecting information from the grey literature available from the websites of manufacturers marketing biocompatible photosensitive resins for 3D printing. Only materials that were stated as biocompatible were included in the study. The results presented a large range of biocompatible materials with varying intended uses. The majority of materials were specifically for dental applications, followed by general medical use, then specific medical applications. A lack of standardisation was noted with regards to the amount and quality of information that is provided with the materials, therefore, due diligence should be performed by the user when selecting a material for their specific application.
15 citations
TL;DR: In this paper, the authors review several and potential membrane materials used for capturing CO2 and discuss their corresponding separation mechanisms and fabrication via 3D printing, and summarize the challenges and limitations in using 3D-printed membranes and provide perspectives towards high-performance membrane fabrication and future industrial applications.
Abstract: Additive manufacturing (or 3D printing) is an evolving technology that shows great potential as a sustainable method for fabricating gas separation membranes for carbon capture applications. Compared to other gas separation techniques or membranes fabricated by conventional formative methods, the use of 3D-printed membranes is more advantageous because of their simplicity, higher energy efficiency, practicality, flexible and tailorable designs, and high separation efficiency. Although polymeric, cementitious, and gel-based materials have been exploited for the development and fabrication of robust and highly efficient CO2-capturing membranes, these materials require further innovation to become fit and suitable as feedstock for 3D printers. In this work, we review several and potential membrane materials used for capturing CO2 and discuss their corresponding separation mechanisms and fabrication via 3D printing. We also summarize the challenges and limitations in using 3D-printed membranes and provide perspectives towards high-performance membrane fabrication and future industrial applications.
15 citations
TL;DR: In this paper, the authors acknowledge funding from the Australian Research Council Future Fellowship (FT170100301) and the Australian Institute of Technology (AIT), Canberra, Australia.
Abstract: P.X. acknowledges funding from the Australian Research Council Future Fellowship (FT170100301).
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TL;DR: In this paper , an overview of the recent advances on benzylidene ketones used as visible light photoinitiators is provided, evidencing the versatility of these structures for both one photon and two-photon polymerizations.
14 citations
References
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TL;DR: The radical-mediated thiol-ene reaction has all the desirable features of a click reaction, being highly efficient, simple to execute with no side products and proceeding rapidly to high yield.
Abstract: Following Sharpless' visionary characterization of several idealized reactions as click reactions, the materials science and synthetic chemistry communities have pursued numerous routes toward the identification and implementation of these click reactions. Herein, we review the radical-mediated thiol-ene reaction as one such click reaction. This reaction has all the desirable features of a click reaction, being highly efficient, simple to execute with no side products and proceeding rapidly to high yield. Further, the thiol-ene reaction is most frequently photoinitiated, particularly for photopolymerizations resulting in highly uniform polymer networks, promoting unique capabilities related to spatial and temporal control of the click reaction. The reaction mechanism and its implementation in various synthetic methodologies, biofunctionalization, surface and polymer modification, and polymerization are all reviewed.
3,229 citations
TL;DR: The use of both synthetic and natural hydrogels as scaffolds for three-dimensional cell culture as well as synthetic hydrogel hybrids that incorporate sophisticated biochemical and mechanical cues as mimics of the native extracellular matrix are discussed.
Abstract: Methods for culturing mammalian cells ex vivo are increasingly needed to study cell and tissue physiology and to grow replacement tissue for regenerative medicine. Two-dimensional culture has been the paradigm for typical in vitro cell culture; however, it has been demonstrated that cells behave more natively when cultured in three-dimensional environments. Permissive, synthetic hydrogels and promoting, natural hydrogels have become popular as three-dimensional cell culture platforms; yet, both of these systems possess limitations. In this perspective, we discuss the use of both synthetic and natural hydrogels as scaffolds for three-dimensional cell culture as well as synthetic hydrogels that incorporate sophisticated biochemical and mechanical cues as mimics of the native extracellular matrix. Ultimately, advances in synthetic-biologic hydrogel hybrids are needed to provide robust platforms for investigating cell physiology and fabricating tissue outside of the organism.
2,298 citations
2,276 citations
TL;DR: Polymers are by far the most utilized class of materials for AM and their design, additives, and processing parameters as they relate to enhancing build speed and improving accuracy, functionality, surface finish, stability, mechanical properties, and porosity are addressed.
Abstract: Additive manufacturing (AM) alias 3D printing translates computer-aided design (CAD) virtual 3D models into physical objects. By digital slicing of CAD, 3D scan, or tomography data, AM builds objects layer by layer without the need for molds or machining. AM enables decentralized fabrication of customized objects on demand by exploiting digital information storage and retrieval via the Internet. The ongoing transition from rapid prototyping to rapid manufacturing prompts new challenges for mechanical engineers and materials scientists alike. Because polymers are by far the most utilized class of materials for AM, this Review focuses on polymer processing and the development of polymers and advanced polymer systems specifically for AM. AM techniques covered include vat photopolymerization (stereolithography), powder bed fusion (SLS), material and binder jetting (inkjet and aerosol 3D printing), sheet lamination (LOM), extrusion (FDM, 3D dispensing, 3D fiber deposition, and 3D plotting), and 3D bioprinting....
2,136 citations
TL;DR: In this paper, the authors give an overview on 3D printing techniques of polymer composite materials and the properties and performance of 3D printed composite parts as well as their potential applications in the fields of biomedical, electronics and aerospace engineering.
Abstract: The use of 3D printing for rapid tooling and manufacturing has promised to produce components with complex geometries according to computer designs. Due to the intrinsically limited mechanical properties and functionalities of printed pure polymer parts, there is a critical need to develop printable polymer composites with high performance. 3D printing offers many advantages in the fabrication of composites, including high precision, cost effective and customized geometry. This article gives an overview on 3D printing techniques of polymer composite materials and the properties and performance of 3D printed composite parts as well as their potential applications in the fields of biomedical, electronics and aerospace engineering. Common 3D printing techniques such as fused deposition modeling, selective laser sintering, inkjet 3D printing, stereolithography, and 3D plotting are introduced. The formation methodology and the performance of particle-, fiber- and nanomaterial-reinforced polymer composites are emphasized. Finally, important limitations are identified to motivate the future research of 3D printing.
2,132 citations