Photopolymerization in 3D Printing
20 Feb 2019-Vol. 1, Iss: 4, pp 593-611
TL;DR: The field of 3D printing is continuing its rapid development in both academic and industrial research environments as mentioned in this paper, which offers flexibility over the final properties of the 3D printed materials (such as optical, chemical and mechanical properties) using versatile polymer chemistry.
Abstract: The field of 3D printing is continuing its rapid development in both academic and industrial research environments. The development of 3D printing technologies has opened new implementations in rapid prototyping, tooling, dentistry, microfluidics, biomedical devices, tissue engineering, drug delivery, etc. Among different 3D printing techniques, photopolymerization-based process (such as stereolithography and digital light processing) offers flexibility over the final properties of the 3D printed materials (such as optical, chemical, and mechanical properties) using versatile polymer chemistry. The strategy behind the 3D photopolymerization is based on using monomers/oligomers in liquid state (in the presence of photoinitiators) that can be photopolymerized (via radical or cationic mechanism) upon exposure to light source of different wavelengths (depending on the photoinitiator system). An overview of recent evolutions in the field of photopolymerization-based 3D printing and highlights of novel 3D print...
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TL;DR: In this article, three photopolymerization technologies, namely, stereolithography (SLA), digital light processing (DLP), and continuous digital light process (CDLP), are reviewed.
Abstract: Additive manufacturing (3D printing) has significantly changed the prototyping process in terms of technology, construction, materials, and their multiphysical properties. Among the most popular 3D printing techniques is vat photopolymerization, in which ultraviolet (UV) light is deployed to form chains between molecules of liquid light-curable resin, crosslink them, and as a result, solidify the resin. In this manuscript, three photopolymerization technologies, namely, stereolithography (SLA), digital light processing (DLP), and continuous digital light processing (CDLP), are reviewed. Additionally, the after-cured mechanical properties of light-curable resin materials are listed, along with a number of case studies showing their applications in practice. The manuscript aims at providing an overview and future trend of the photopolymerization technology to inspire the readers to engage in further research in this field, especially regarding developing new materials and mathematical models for microrods and bionic structures.
191 citations
04 Jun 2020
TL;DR: This review paper summarizes a few typical applications of P μSL including mechanical metamaterials, optical components, 4D printing, bioinspired materials and biomedical applications, and offers perspectives on the directions of the further development of PμSL based 3D printing technology.
Abstract: Projection Micro Stereolithography (PμSL) is a high-resolution (up to 0.6 μm) 3D printing technology based on area projection triggered photopolymerization, and capable of fabricating complex 3D architectures covering multiple scales and with multiple materials. This paper reviews the recent development of the PμSL based 3D printing technologies, together with the related applications. It introduces the working principle, the commercialized products, and the recent multiscale, multimaterial printing capability of PμSL as well as some functional photopolymers that are suitable to PμSL. This review paper also summarizes a few typical applications of PμSL including mechanical metamaterials, optical components, 4D printing, bioinspired materials and biomedical applications, and offers perspectives on the directions of the further development of PμSL based 3D printing technology.
174 citations
Cites background from "Photopolymerization in 3D Printing"
...The photopolymerization is a free radical based polymerization, and includes four main steps: radical generation, initiation, propagation, and termination [62, 63]....
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TL;DR: In this work, crosslinking methods used in 3D bioprinting studies are reviewed, parameters that affect bioink chemistry are discussed, and the potential toward improving crossl linking outcomes and construct performance is highlighted.
Abstract: Three-dimensional (3D) bioprinting has recently advanced as an important tool to produce viable constructs that can be used for regenerative purposes or as tissue models. To develop biomimetic and sustainable 3D constructs, several important processing aspects need to be considered, among which crosslinking is most important for achieving desirable biomechanical stability of printed structures, which is reflected in subsequent behavior and use of these constructs. In this work, crosslinking methods used in 3D bioprinting studies are reviewed, parameters that affect bioink chemistry are discussed, and the potential toward improving crosslinking outcomes and construct performance is highlighted. Furthermore, current challenges and future prospects are discussed. Due to the direct connection between crosslinking methods and properties of 3D bioprinted structures, this Review can provide a basis for developing necessary modifications to the design and manufacturing process of advanced tissue-like constructs in future.
150 citations
TL;DR: Improved tissue adhesion of the bioinspired MN allows for more stable and robust performance for drug delivery, biofluid collection, and biosensing.
143 citations
TL;DR: An overview of the vat polymerization techniques, their unique applications in the fields of drug delivery and medical device fabrication, material examples and the advantages they provide within healthcare, is provided.
136 citations
References
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TL;DR: The most rapid addition of thiols to alkynes is that to cyclooctyne, although the resulting vinyl sulfide does not permit subsequent thiol addition, suggesting limitations to the orthogonality of the strain-promoted copper-less azide, alkyne cycloadditions.
Abstract: Because of its utility in network polymerization, dendrimer synthesis, and monomer development, the photoinitiated addition of thiols to alkynes has rapidly become an important tool for polymer scientists. Yet, because this chemistry has only recently been applied to cross-linked polymer development, understanding of the nature of how the yne structure affects the reactions and information on the relative reactivities of alkynes bearing various substituents is unavailable as is the relative addition rate of the thiol to the yne as compared to the vinyl sulfide. Herein, the photoinitiated addition of octanethiol to various alkynes is explored. The most rapid addition of thiols to alkynes is that to cyclooctyne, although the resulting vinyl sulfide does not permit subsequent thiol addition. Furthermore, in the absence of radical initiators and light, thiols add spontaneously to cyclooctynes, suggesting limitations to the orthogonality of the strain-promoted copper-less azide, alkyne cycloadditions. In order...
159 citations
TL;DR: In this article, seven naphthalimide derivatives with different substituents have been designed as versatile photoinitiators (PIs), and some of them when combined with an iodonium salt or an amine (and optionally chlorotriazine) are expected to exhibit an enhanced efficiency to initiate the epoxides and the free radical polymerization of acrylates under different irradiation sources.
Abstract: Seven naphthalimide derivatives (NDP1–NDP7) with different substituents have been designed as versatile photoinitiators (PIs), and some of them when combined with an iodonium salt (and optionally N-vinylcarbazole) or an amine (and optionally chlorotriazine) are expected to exhibit an enhanced efficiency to initiate the cationic polymerization of epoxides and the free radical polymerization of acrylates under different irradiation sources (i.e., the LED at 385, 395, 405, 455, or 470 nm or the polychromatic visible light from the halogen lamp). Remarkably, some studied naphthalimide derivative based photoinitiating systems (PIS) are even more efficient than the commercial type I photoinitiator bisacylphosphine oxide and the well-known camphorquinone-based systems for cationic or radical photopolymerization. A good efficiency upon a LED projector at 405 nm used in 3D printers is also found: a 3D object can be easily created through an additive process where the final object is constructed by coating down suc...
151 citations
TL;DR: It was determined that 808 nm of light penetrates as much as 54% deeper than 980nm light in bovine tissue.
Abstract: Objective: The purpose of this study was to compare the penetration of 808 and 980 nm laser light through bovine tissue samples 18–95 mm thick. Background data: Low-level laser therapy (LLLT) is frequently used to treat musculoskeletal pathologies. Some of the therapeutic targets are several centimeters deep. Methods: Laser light at 808 and 980 nm (1 W/cm2) was projected through bovine tissue samples ranging in thickness from 18 to 95 mm. Power density measurements were taken for each wavelength at the various depths. Results: For 808 nm, 1 mW/cm2 was achieved at 3.4 cm, but for 980 nm, 1 mW/cm2 was achieved at only 2.2 cm depth of tissue. Conclusions: It was determined that 808 nm of light penetrates as much as 54% deeper than 980 nm light in bovine tissue.
151 citations
TL;DR: The reviewed reports indicate that multiphoton processing is a promising technology platform for the development of standard biomimetic microenvironments for 3D cell culture.
Abstract: Cells respond to topographical, mechanical and biochemical characteristics of the surrounding environment. Capability to reconstruct these factors individually, and also acting in accord, would facilitate systematic investigations of a multitude of related biological and tissue engineering questions. The subject of the present review is a group of technologies allowing realization of customized cell-culture matrices. These methods utilize photochemistry induced by multiphoton absorption and are carried out using essentially identical equipment. Fabrication of 2D microstructured substrates, complex 3D scaffolds, containing actively induced topographies, and immobilization of biomolecules in a spatially defined manner was demonstrated with these techniques. The reviewed reports indicate that multiphoton processing is a promising technology platform for the development of standard biomimetic microenvironments for 3D cell culture.
147 citations
TL;DR: In this paper, the authors discuss mutual benefits from both 3D printed smart devices and 4D printed features, which can be built in a single body, and it is expected that the combination of 3D-printing smart devices with 4D printing would contribute to the development of high performance, adaptability to the environment and programmable 3D smart devices, which have not yet existed.
Abstract: Multi-material 3D printing with electrically functional materials including conducting, sensing, insulating and semiconducting materials has led to the development of smart devices such as 3D structural electronics, sensors, batteries, etc. Electronically smart devices are a hot issue in 3D printing because they can certainly benefit from 3D printing technology, providing high design flexibility and customized functions. Shape-changing materials (e.g. shape memory polymers) incorporated in 3D printing have given birth to 4D printing, where 3D printed structures change in their shapes by external stimuli (temperature, light, water, etc.). The motivation of this review paper is to discuss mutual benefits from both 3D printed smart devices and 4D printed features, which can be built in a single body. It is expected that the combination of 3D printed smart devices and 4D printing would contribute to the development of high performance, adaptability to the environment and programmable 3D smart devices, which have not yet existed. This paper has reviewed the background of 3D printing, smart device fabrication using 3D printing, development into 4D printing, and future applications of 4D printing.
144 citations