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Journal ArticleDOI

Photopolymerization in 3D Printing

20 Feb 2019-Vol. 1, Iss: 4, pp 593-611
TL;DR: The field of 3D printing is continuing its rapid development in both academic and industrial research environments as mentioned in this paper, which offers flexibility over the final properties of the 3D printed materials (such as optical, chemical and mechanical properties) using versatile polymer chemistry.
Abstract: The field of 3D printing is continuing its rapid development in both academic and industrial research environments. The development of 3D printing technologies has opened new implementations in rapid prototyping, tooling, dentistry, microfluidics, biomedical devices, tissue engineering, drug delivery, etc. Among different 3D printing techniques, photopolymerization-based process (such as stereolithography and digital light processing) offers flexibility over the final properties of the 3D printed materials (such as optical, chemical, and mechanical properties) using versatile polymer chemistry. The strategy behind the 3D photopolymerization is based on using monomers/oligomers in liquid state (in the presence of photoinitiators) that can be photopolymerized (via radical or cationic mechanism) upon exposure to light source of different wavelengths (depending on the photoinitiator system). An overview of recent evolutions in the field of photopolymerization-based 3D printing and highlights of novel 3D print...
Citations
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Journal ArticleDOI
17 Feb 2021-Polymers
TL;DR: In this article, three photopolymerization technologies, namely, stereolithography (SLA), digital light processing (DLP), and continuous digital light process (CDLP), are reviewed.
Abstract: Additive manufacturing (3D printing) has significantly changed the prototyping process in terms of technology, construction, materials, and their multiphysical properties. Among the most popular 3D printing techniques is vat photopolymerization, in which ultraviolet (UV) light is deployed to form chains between molecules of liquid light-curable resin, crosslink them, and as a result, solidify the resin. In this manuscript, three photopolymerization technologies, namely, stereolithography (SLA), digital light processing (DLP), and continuous digital light processing (CDLP), are reviewed. Additionally, the after-cured mechanical properties of light-curable resin materials are listed, along with a number of case studies showing their applications in practice. The manuscript aims at providing an overview and future trend of the photopolymerization technology to inspire the readers to engage in further research in this field, especially regarding developing new materials and mathematical models for microrods and bionic structures.

191 citations

Journal ArticleDOI
04 Jun 2020
TL;DR: This review paper summarizes a few typical applications of P μSL including mechanical metamaterials, optical components, 4D printing, bioinspired materials and biomedical applications, and offers perspectives on the directions of the further development of PμSL based 3D printing technology.
Abstract: Projection Micro Stereolithography (PμSL) is a high-resolution (up to 0.6 μm) 3D printing technology based on area projection triggered photopolymerization, and capable of fabricating complex 3D architectures covering multiple scales and with multiple materials. This paper reviews the recent development of the PμSL based 3D printing technologies, together with the related applications. It introduces the working principle, the commercialized products, and the recent multiscale, multimaterial printing capability of PμSL as well as some functional photopolymers that are suitable to PμSL. This review paper also summarizes a few typical applications of PμSL including mechanical metamaterials, optical components, 4D printing, bioinspired materials and biomedical applications, and offers perspectives on the directions of the further development of PμSL based 3D printing technology.

174 citations


Cites background from "Photopolymerization in 3D Printing"

  • ...The photopolymerization is a free radical based polymerization, and includes four main steps: radical generation, initiation, propagation, and termination [62, 63]....

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Journal ArticleDOI
01 Sep 2020-Small
TL;DR: In this work, crosslinking methods used in 3D bioprinting studies are reviewed, parameters that affect bioink chemistry are discussed, and the potential toward improving crossl linking outcomes and construct performance is highlighted.
Abstract: Three-dimensional (3D) bioprinting has recently advanced as an important tool to produce viable constructs that can be used for regenerative purposes or as tissue models. To develop biomimetic and sustainable 3D constructs, several important processing aspects need to be considered, among which crosslinking is most important for achieving desirable biomechanical stability of printed structures, which is reflected in subsequent behavior and use of these constructs. In this work, crosslinking methods used in 3D bioprinting studies are reviewed, parameters that affect bioink chemistry are discussed, and the potential toward improving crosslinking outcomes and construct performance is highlighted. Furthermore, current challenges and future prospects are discussed. Due to the direct connection between crosslinking methods and properties of 3D bioprinted structures, this Review can provide a basis for developing necessary modifications to the design and manufacturing process of advanced tissue-like constructs in future.

150 citations

Journal ArticleDOI
TL;DR: Improved tissue adhesion of the bioinspired MN allows for more stable and robust performance for drug delivery, biofluid collection, and biosensing.

143 citations

Journal ArticleDOI
TL;DR: An overview of the vat polymerization techniques, their unique applications in the fields of drug delivery and medical device fabrication, material examples and the advantages they provide within healthcare, is provided.

136 citations

References
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Journal ArticleDOI
TL;DR: Three-dimensional microstructures are fabricated employing the direct laser writing process and radical thiol-ene polymerization to construct resin systems that consist of a two-photon photoinitiator and multifunctional thiols and olefins.
Abstract: Three-dimensional microstructures are fabricated employing the direct laser writing process and radical thiol-ene polymerization. The resin system consists of a two-photon photoinitiator and multifunctional thiols and olefins. Woodpile photonic crystals with 22 layers and a rod distance of 2 μm are fabricated. The structures are characterized via scanning electron microscopy and focused ion beam milling. The thiol-ene polymerization during fabrication is verified via infrared spectroscopy. The structures are grafted in a subsequent thiol-Michael addition reaction with different functional maleimides. The success of the grafting reaction is evaluated via laser scanning microscopy and X-ray photoelectron spectroscopy. The grafting density is calculated to be close to 200 molecules μm-2. Reactive 3D microstructures are fabricated by two-photon direct laser writing of a tetra-functional thiol with a tetra-functional allyl ether via radical thiol-ene polymerization, expressing residual thiol functionalities on the surface of the structure. These functionalities can be readily addressed by thiol-Michael addition reactions, evidenced by fluorescence microscopy and X-ray photoelectron spectroscopy. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

70 citations

Journal ArticleDOI
TL;DR: A novel gastric floating system by combining compressed tablets with 3D printed devices, wherein a riboflavin tablet was filled into a device, which showed good floating ability and was further demonstrated on the rabbit models by the CT investigation.

70 citations

Journal ArticleDOI
TL;DR: In this paper, a single electron donor-acceptor molecule was designed and synthesized using a free base porphyrin and a thiocarbonylthio group.
Abstract: In this study, we designed and synthesized novel organic single electron donor–acceptor molecules containing a free base porphyrin and a thiocarbonylthio group. The porphyrin acts as a light-harvesting antenna and donates an excited electron upon light irradiation to the electron-accepting thiocarbonylthio group. The excited electronic state of the donor–acceptor generates a radical from the thiocarbonylthio compound to activate a living radical polymerization in the presence of monomers. Thus, these donor–acceptor systems play the roles of highly efficient photoredox catalysts and radical initiators. The presence of both donor and acceptor in a single molecule enhanced the electron transfer efficiency in comparison to the donor/acceptor mixture and consequently greatly increased polymerization rates of vinyl monomers under visible light irradiation. The polymerizations mediated by these electron donor–acceptor photoredox catalysts were investigated under green (λmax = 530 nm, 0.7 mW/cm2) and red (λmax = ...

70 citations

Journal ArticleDOI
TL;DR: A novel hydrogel system based on hyaluronic acid vinyl esters (HA-VE), which enabled fast 2PP-fabrication of 3D hydrogels constructs with μm-scale accuracy and demonstrated low cytotoxicity, high reactivity and good biodegradability makes HA-VE promising candidates for biological applications in cell culture and tissue engineering.

68 citations

Journal ArticleDOI
TL;DR: Vinyl sulfone esters are described as a new class of fragmentation chain transfer (AFCT) reagents for methacrylate-based photopolymerization without the drawback of retardation but good regulation of network architecture as discussed by the authors.

68 citations