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Journal ArticleDOI

Pitting Corrosion Behavior of F304 Stainless Steel Under the Exposure of Ferric Chloride Solution

01 Dec 2019-Journal of Bio- and Tribo-Corrosion (Springer International Publishing)-Vol. 5, Iss: 4, pp 1-13
TL;DR: In this article, an experimental investigation of pitting corrosion of forged 304 stainless steel was conducted, where the material was exposed to ferric chloride solution to investigate the effect of pit formation over time.
Abstract: Present paper deals with an experimental investigation of pitting corrosion of forged 304 stainless steel. Material is exposed to ferric chloride solution to investigate the effect of pitting corrosion. This material is known to provide structural strength with improved toughness and ductility. A number of experiments were carried out on F304 SS under ferric chloride solution by putting it for three different time durations of 8 h, 16 h, and 24 h. The results specify that pit formation increases over time. During experimentation, the number of pits, pit depth, corrosion rate, weight loss, and average pit depth have been measured. Microstructural characterization and surface roughness tests were carried out on the chemically exposed surface to understand the growth of pitting corrosion. Fractographic images high-end microscopy showed that the ferric chloride solution initiates the pitting of 304 austenite stainless steel. Furthermore, the exposure leads to the formation of a number of small pits that coalescence together to form cracks that appear at the bottom of the pit. It was also confirmed that the appearance of small bottom pits initiates cracks by increasing the duration of corrosion test to 24 h which is only due to dissolved inclusive atoms of chloride as revealed by EDX analysis.
Citations
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Journal ArticleDOI
TL;DR: In this paper, the effect of surface finishing (original, polished, etched and immersed in LN2) on corrosion behavior of steel AISI M35 is investigated and the change of corrosion properties with the application of deep cryogenic treatment (DCT) is researched and compared with the effects of conventional heat treatment (CHT).
Abstract: The improvement of corrosion lifetime of commonly used steels is an important characteristic that is required for development of steel products for usage in non-traditional corrosion environments and specialized applications such as oil and gas industry. In order to achieve the required enhancements in a versatile manner, a combination of material and surface processing schemes can be used. In this research, the effect of surface finishing (original, polished, etched and immersed in LN2) on corrosion behavior of steel AISI M35 is investigated. Furthermore, the change of corrosion properties with the application of deep cryogenic treatment (DCT) is researched and compared with the effect of conventional heat treatment (CHT). The various surface finishing induce modified corrosion product development and degradation of material. The surface finishing with contributing nitrogen presence (etching and immersion in LN2) display significant suppression in development of corrosion products related to the formation of green rust. On the other hand, DCT induces microstructural and mechanical changes, which also influence the corrosion dynamics. DCT is confirmed to reduce exfoliation of the corrosion product layer due to reduced surface cracking induced by residual stress-of the microstructure. Additionally, DCT reduces pitting formation and growth, resulting from the changed alloying element concentration and microstructure. The cross-effect of both nitrogen-introducing surface finishing and DCT have the most positive influence on corrosion properties of steel AISI M35. The modifications lead to improved self-corrosion protection and stability of the surface resulting in increased durability of AISI M35 in saline corrosive media.

18 citations

Journal ArticleDOI
TL;DR: In this article, a low-cost all-iron RFB that features inexpensive FeSO4 electrolytes, microporous membrane along with a glass fiber separator is reported. But, commercialization is impeded by high-cost electrolyte and membrane materials.

11 citations

Journal ArticleDOI
TL;DR: In this article, the anti-corrosion behavior of reinforced epoxy (EP) polymer nanocomposite consists of polyaniline (PANI)-tin oxide (SnO2) doped with camphor sulfonic acid (CSA).
Abstract: Reinforced epoxy polymer nanocomposites have been employed as anti-corrosion coatings on various metallic substrates due to their beneficial characteristics and high electrochemical performances. In this work, we explore the anti-corrosion behavior of reinforced epoxy (EP) polymer nanocomposite consists of polyaniline (PANI)-tin oxide (SnO2) doped with camphor sulfonic acid (CSA). PANI-SnO2 nanocomposites doped with CSA were prepared by in situ chemical oxidative polymerization of aniline in the presence of SnO2 nanoparticles. The morphological and structural features of the prepared nanocomposites were investigated through scanning electron microcopy (SEM), Fourier transform infrared spectroscopy (FTIR), and X-ray diffraction (XRD). Further, the coatings of these PANI:SnO2 nanocomposites with epoxy were employed on A-36 steel (carbon steel) substrates to investigate their corrosion protection behavior. The effect of SnO2 presence in the composite towards enhancing the corrosion protection was discussed through the Tafel polarization, polarization resistance, and electrochemical impedance spectroscopy (EIS) as well as oxygen gas permeability studies. Successful formation of potential barriers and their corrosion inhibition abilities were discussed. The EP:PANI:SnO2 composite coatings demonstrate an excellent corrosion inhibition efficiency of 98% in comparison to neat epoxy (43%). The investigation on mechanical properties of these coatings indicates improved adhesion, Young’s modulus, and tensile strength due to the presence of SnO2 nanoparticles. Owing to their enhanced conductivity, superior electrochemical performance and excellent mechanical properties, these EP:PANI:SnO2 nanocomposite coatings could form smart anti-corrosion formulations in protecting A-36 steel against harsh environments.

10 citations

Journal ArticleDOI
TL;DR: In this article , a comprehensive review has been made to summarize the operational difficulties of alcohol for automotive applications and several possibilities for the improvement of materials compatibility of all alcohols are also suggested.
Abstract: Alcohol could be the biggest factor in the improvement of the world biofuel economy in the present century due to its excellent properties on par with petroleum products. The biggest concern in the commercialization of alcohols is their material compatibility issues with various metals due to acidic form, moisture absorption and oxygenated nature. This review has been made to summarize the operational difficulties of alcohol for automotive applications. In the first phase of the review, the chemical kinetics of alcohols on corrosive formations has been outlined. In the second phase of the review, the effect of low carbon alcohols on various metals that were used in automotive engines and the compatibility issues were discussed in detail. Further, the study has been outlined microbiologically induced corrosion (MIC) of metals. Several limitations of alcohol usage with automotive engine components are highlighted and possible remedies are also recommended for corrosion reduction. In the end, special attention has been on various corrosive inhibitors for alcohol applications with a variety of materials. The properties like diffusion, acidity, conductivity and electro-potential are more dominant factors in corrosive formation. The comprehensive review shows that the oxygenated form and moisture absorption ability are the pivotal factors in the material compatibility of alcohols. The studies are also recommended that butanol has better anticorrosive qualities among all alcohols due to its less affection for water. Further, it is also identified that polymer-based materials and high-density polyethylene are the most appropriate materials for alcohol-based fuel supply systems and proper concentration of corrosion inhibitors with alcohols is of high importance for long-term application also. Several possibilities for the improvement of materials compatibility of all alcohols are also suggested.

6 citations

Journal ArticleDOI
TL;DR: The influence of the concentration of silicate and immersion time on the corrosion and spontaneous dissolution of copper in 3% NaCl solutions were studied in this paper, where an adherent layer of the inhibitor is postulated to account for the protective effect.
Abstract: The influence of the concentration of silicate and the immersion time on the corrosion and the spontaneous dissolution of copper in 3% NaCl solutions were studied. The investigations involved optimization methods as well as atomic force spectroscopy, electrochemical polarization techniques and scanning electron microscopy. An adherent layer of the inhibitor is postulated to account for the protective effect. During dip coating, the adsorption of silicate (around 23%) has been found to occur onto the surface of copper according to the Langmuir isotherm. The value of standard-free energy of adsorption ($$\Delta G^{^\circ }_{{{\text{ads}}}}$$ = − 31.9 kJ mol−1) suggests chemisorptions of silicate on the copper surface.

6 citations

References
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Journal ArticleDOI
20 Aug 2004-Science
TL;DR: Experiments using real-time microscopic in situ visualizations that resolve the nucleation and evolution of individual pits during the transition suggest that the sudden onset of corrosion is explained by an explosive autocatalytic growth in the number of metastable pits.
Abstract: Stainless steels undergo a sharp rise in pitting corrosion rate as the potential, solution concentration, or temperature is changed only slightly. We report experiments using real-time microscopic in situ visualizations that resolve the nucleation and evolution of individual pits during the transition. They suggest that the sudden onset of corrosion is explained by an explosive autocatalytic growth in the number of metastable pits and that stabilization of individual pits takes place only later. This finding agrees with a theoretical approach treating the onset of pitting corrosion as a cooperative critical phenomenon resulting from interactions among metastable pits, and it extends perspectives on the control and prevention of corrosion onset.

248 citations

Journal ArticleDOI
TL;DR: The surface finish did not influence bacterial attachment, colonziation or removal, but is an important parameter for the corrosion resistance of the surface.

247 citations

Journal ArticleDOI
TL;DR: Pitting corrosion of Type 304 stainless steel under drops of MgCl2 solution has been investigated to clarify the rusting mechanism in marine atmospheres as discussed by the authors, and a pitting corrosion test was performed under the droplets with various combinations of the diameter and thickness by exposure to a constant relative humidity.

224 citations


"Pitting Corrosion Behavior of F304 ..." refers methods in this paper

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Journal ArticleDOI
TL;DR: In this paper, the effects of surface roughness on metastable pitting susceptibility of type 304 (UNS S30400) stainless steel in chloride (Cl−) solution and the transition to stable pitting corrosion were investigated.
Abstract: The effects of surface roughness on metastable pitting susceptibility of type 304 (UNS S30400) stainless steel (SS) in chloride (Cl−) solution and the transition to stable pitting corrosion were investigated. A smoother surface finish reduced the frequency of metastable pitting because the number of metastable pit sites available was reduced. Once formed, however, a metastable pit had a greater probability of achieving stable pit growth if the surface was smoother. Observations were rationalized qualitatively in terms of the geometry of the available metastable pit sites and their ability to establish a diffusion-controlled dissolution rate.

196 citations

Journal ArticleDOI
TL;DR: In this article, the authors investigated the effect of surface machining on the susceptibility of 304L stainless steel to stress corrosion cracking and revealed that surface machined stainless steel results in extensive grain refinement, strain induced martensite transformation and high magnitude of plastic deformation near the surface.

132 citations