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Journal ArticleDOI

Real-time FDM machine condition monitoring and diagnosis based on acoustic emission and hidden semi-Markov model

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TLDR
In this paper, a real-time lightweight AM machine condition monitoring approach is proposed, where acoustic emission (AE) sensor is used, and the original AE waveform signals are first simplified as AE hits, and then segmental and principal component analyses are applied to further reduce the data size and computational cost.
Abstract
Machine condition monitoring is considered as an important diagnostic and maintenance strategy to ensure product quality and reduce manufacturing cost. However, currently, most additive manufacturing (AM) machines are not equipped with sensors for system monitoring. In this paper, a real-time lightweight AM machine condition monitoring approach is proposed, where acoustic emission (AE) sensor is used. In the proposed method, the original AE waveform signals are first simplified as AE hits, and then segmental and principal component analyses are applied to further reduce the data size and computational cost. From AE hits, the hidden semi-Markov model (HSMM) is applied to identify the machine states, including both normal and abnormal ones. Experimental studies on fused deposition modeling (FDM), one of the most popular AM technology, show that the typical machine failures can be identified in a real-time manner. This monitoring method can serve as a diagnostic tool for FDM machines.

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Citations
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Journal ArticleDOI

Machine learning in additive manufacturing: State-of-the-art and perspectives

TL;DR: A comprehensive review on the state-of-the-art of ML applications in a variety of additive manufacturing domains can be found in this paper, where the authors provide a section summarizing the main findings from the literature and provide perspectives on some selected interesting applications.
Journal ArticleDOI

Data-driven cost estimation for additive manufacturing in cybermanufacturing

TL;DR: A new cost estimation framework is developed based on big data analytics tools so that the manufacturing cost associated with a new job can be estimated based on the similar ones in the past, based on historical data.
Journal ArticleDOI

A Systematic Review of Hidden Markov Models and Their Applications

TL;DR: The paper represents a short but comprehensive description of research on hidden Markov model and its variants for various applications and shows the significant trends in the research onhiddenMarkov model variants and their applications.
Journal ArticleDOI

Machine health management in smart factory: A review

TL;DR: The implementations of machine health managements within the smart factory are discussed in terms of data connectivity, communications, Cyber-physical system (CPS) and virtual factory, relating them to Internet of things (IoT), cloud computing, and big data management.
Proceedings ArticleDOI

A Review of Machine Learning Applications in Additive Manufacturing

TL;DR: The review identifies areas in the AM lifecycle, including design, process plan, build, post process, and test and validation, that have been researched using ML, as well as existing hurdles currently limiting applications.
References
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Reference EntryDOI

Principal Component Analysis

TL;DR: Principal component analysis (PCA) as discussed by the authors replaces the p original variables by a smaller number, q, of derived variables, the principal components, which are linear combinations of the original variables.
Journal ArticleDOI

The Application of Electronic Computers to Factor Analysis

TL;DR: A survey of available computer programs for factor analytic computations and a analysis of the problems of the application of computers to factor analysis.
Journal ArticleDOI

A comparison of methods for multiclass support vector machines

TL;DR: Decomposition implementations for two "all-together" multiclass SVM methods are given and it is shown that for large problems methods by considering all data at once in general need fewer support vectors.
Journal Article

Understanding interobserver agreement: the kappa statistic.

TL;DR: Items such as physical exam findings, radiographic interpretations, or other diagnostic tests often rely on some degree of subjective interpretation by observers and studies that measure the agreement between two or more observers should include a statistic that takes into account the fact that observers will sometimes agree or disagree simply by chance.
Book

Big data: The next frontier for innovation, competition, and productivity

James Manyika
TL;DR: The amount of data in the authors' world has been exploding, and analyzing large data sets will become a key basis of competition, underpinning new waves of productivity growth, innovation, and consumer surplus, according to research by MGI and McKinsey.
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