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Study of weld bead chemical, microhardness & microstructural analysis using submerged arc welding fluxes for linepipe steel applications

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TLDR
In this article, submerged arc welding fluxes were formulated using constrained mixture design approach Twenty one submerged arc weld flux compositions based on CaF2-CaO-SiO2 and Al2O3-AlO2 flux system were designed using extreme vertices design approach Regression models were developed in terms of individual, binary and ternary mixture flux constituents for submerged arc series of bead on plate weld deposits.
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This article is published in Ceramics International.The article was published on 2020-06-24. It has received 11 citations till now. The article focuses on the topics: Submerged arc welding & Welding.

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Recycling of steel slag as a flux for submerged arc welding and its effects on chemistry and performance of welds

TL;DR: In this paper, the effects of recycled slag on the chemical composition, microhardness, and microstructure of weld metal have been evaluated and it has been found that the chemistry of welds deposited using recycled steel slag is acceptable in accordance with ASME specifications.
Journal ArticleDOI

Investigation on plume formation during fiber laser keyhole welding based on in-situ measurement of particles in plume

TL;DR: In this article, the authors measured the particles in plume based on the self-mixing effect of the semiconductor laser for revealing the plume formation during fiber laser keyhole welding.
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Waste to wealth: Recycling of steel slag as flux for the submerged arc welding process and its effect on mechanical and metallurgical properties of welds

TL;DR: In this article , a novel technology has been developed to recycle steel slag as a flux for the submerged arc welding process, and the chemical, mechanical, and metallurgical properties of welds produced using recycled slag have been evaluated and compared with that of fresh flux available in the market.
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Combining CaO–SiO2–TiO2 and CaO–SiO2–Al2O3 ternary phase systems for design of bimetallic welds:

TL;DR: The bimetallic welds are frequently utilized for pipeline transport system of the nuclear power plants of the United States and the occurrences of welding defects generally depend on the filler electrode as well as the el...
References
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Journal ArticleDOI

Simultaneous Optimization of Several Response Variables

TL;DR: In this article, the authors present a set of conditions that will result in a product with a desirable combination of properties, which is a problem facing the product development community in general.
Book

Experiments with Mixtures: Designs, Models and the Analysis of Mixture Data

TL;DR: In this paper, the original Mixture Problem is described and models for exploring the Entire Simplex Factor Space are presented, including matrix algebra, least squares, and the analysis of variance.
Book

Design of Experiments: A Realistic Approach

TL;DR: A review of some basic statistical concepts some intermediate data analysis concepts A Scientific Approach to Experimentation Completely Randomized Design (CRD) Randomized Complete Block Design (RCBD) Nested (Hierarchical) and Nested Factorial Designs Split Plot Type Design Latin Square Type Designs 2n Factorial Experiments (Complete and Incomplete Blocks) Fractional Factorial Experimentations for Two-Leveled Factors Three-Level Factorial Experience (FFE) Mixed FactorialExperiments and Other Incomplete Block Designs Response Surface Exploration Appendices
Journal ArticleDOI

Critical evaluation and optimization of the thermodynamic properties and phase diagrams of the CaO-Al 2 O 3 , Al 2 O 3 -SiO 2 , and CaO-Al 2 O 3 -SiO 2 systems

TL;DR: In this article, all available thermodynamic and phase diagram data have been critically assessed for all phases in the CaO-Al 2O3, Al2O3-SiO2, and CaO al2O 3-Si2 systems at 1 bar pressure from 298 K to above the liquidus temperatures.
Journal ArticleDOI

Chemical reactions during submerged arc welding with FeO-MnO-SiO2 fluxes

TL;DR: In this paper, the compositional changes of fluxes and weld metal during submerged arc flux welding with a series of synthetic MnO-FeO-SiO2 model fluxes containing 40 wt pct SiO2 and different ratios of MnO to FeO. Mechanisms for transfer of Mn, O, Si, C, S, and P are discussed in terms of the thermodynamic driving forces and kinetic factors such as diffusion, nucleation, and segregation.
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