The influence of minimum quantity of lubrication (MQL) on cutting temperature, chip and dimensional accuracy in turning AISI-1040 steel
TL;DR: In this article, the role of MQL on cutting temperature, chip formation and product quality in turning AISI-1040 steel at different industrial speed-feed combinations by uncoated carbide insert was investigated.
About: This article is published in Journal of Materials Processing Technology.The article was published on 2006-01-10. It has received 314 citations till now. The article focuses on the topics: Cutting fluid & Machining.
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TL;DR: In this paper, the authors review and identify the materials known as difficult-to-machine and their properties and major health and environmental concerns about their usage in material cutting industries are defined.
Abstract: Machining difficult-to-machine materials such as alloys used in aerospace, nuclear and medical industries are usually accompanied with low productivity, poor surface quality and short tool life. Despite the broad use of the term difficult-to-machine or hard-to-cut materials, the area of these types of materials and their properties are not clear yet. On the other hand, using cutting fluids is a common technique for improving machinability and has been acknowledged since early 20th. However, the environmental and health hazards associated with the use of conventional cutting fluids together with developing governmental regulations have resulted in increasing machining costs. The aim of this paper is to review and identify the materials known as difficult-to-machine and their properties. In addition, different cutting fluids are reviewed and major health and environmental concerns about their usage in material cutting industries are defined. Finally, advances in reducing and/or eliminating the use of conventional cutting fluids are reviewed and discussed.
658 citations
TL;DR: In this article, a review of green machining including the cutting fluid type as well as the methods to apply the cutting fluids in machining process is made regarding an attempt was made regarding of green manufacturing including cutting fluid types and its machining conditions are critically important in order to maximize the efficiency of cutting fluids.
555 citations
TL;DR: In this article, the role of minimum quantity lubrication (MQL) on tool wear and surface roughness in turning AISI-4340 steel at industrial speed-feed combination by uncoated carbide insert was investigated.
432 citations
TL;DR: A review of the important research papers published regarding the MQL-based application of mineral oils, vegetable oils and nanofluid-based cutting fluids for different machining processes, such as, drilling, turning, milling and grinding, etc..
349 citations
TL;DR: A review of the state-of-the-art in sustainable manufacturing can be found in this paper, where several challenges relevant to manufacturing process and system research, development, implementation, and education are highlighted.
Abstract: Karl R. Haapala 1 School of Mechanical, Industrial, and Manufacturing Engineering, Oregon State University, 204 Rogers Hall, Corvallis, OR 97331 e-mail: Karl.Haapala@oregonstate.edu Fu Zhao School of Mechanical Engineering, Division of Environmental and Ecological Engineering, Purdue University, 585 Purdue Mall, West Lafayette, IN 47907 e-mail: fzhao@purdue.edu Jaime Camelio Department of Industrial and Systems Engineering, Virginia Polytechnic Institute and State University, 235 Durham Hall, Blacksburg, VA 24061 e-mail: jcamelio@vt.edu John W. Sutherland Division of Environmental and Ecological Engineering, Purdue University, 322 Potter Engineering Center, West Lafayette, IN 47907 e-mail: jwsuther@purdue.edu Steven J. Skerlos Department of Mechanical Engineering, University of Michigan, 2250 GG Brown Building, Ann Arbor, MI 48105 e-mail: skerlos@umich.edu David A. Dornfeld Department of Mechanical Engineering, University of California, 6143 Etcheverry Hall, Berkeley, CA 94720 e-mail: dornfeld@berkeley.edu I. S. Jawahir Department of Mechanical Engineering, University of Kentucky, 414C UK Center for Manufacturing, Lexington, KY 40506 e-mail: jawahir@engr.uky.edu A Review of Engineering Research in Sustainable Manufacturing Sustainable manufacturing requires simultaneous consideration of economic, environmen- tal, and social implications associated with the production and delivery of goods. Funda- mentally, sustainable manufacturing relies on descriptive metrics, advanced decision- making, and public policy for implementation, evaluation, and feedback. In this paper, recent research into concepts, methods, and tools for sustainable manufacturing is explored. At the manufacturing process level, engineering research has addressed issues related to planning, development, analysis, and improvement of processes. At a manufac- turing systems level, engineering research has addressed challenges relating to facility operation, production planning and scheduling, and supply chain design. Though economi- cally vital, manufacturing processes and systems have retained the negative image of being inefficient, polluting, and dangerous. Industrial and academic researchers are re- imagining manufacturing as a source of innovation to meet society’s future needs by under- taking strategic activities focused on sustainable processes and systems. Despite recent developments in decision making and process- and systems-level research, many chal- lenges and opportunities remain. Several of these challenges relevant to manufacturing process and system research, development, implementation, and education are highlighted. [DOI: 10.1115/1.4024040] Andres F. Clarens Department of Civil and Environmental Engineering, University of Virginia, D220 Thornton Hall, Charlottesville, VA 22904 e-mail: aclarens@virginia.edu Jeremy L. Rickli Department of Industrial and Systems Engineering, Virginia Polytechnic Institute and State University, 217 Durham Hall, Blacksburg, VA 24061 e-mail: jlrickli@vt.edu Corresponding author. Contributed by the Manufacturing Engineering Division of ASME for publication in the J OURNAL OF M ANUFACTURING S CIENCE AND E NGINEERING . Manuscript received July 11, 2012; final manuscript received March 4, 2013; published online July 17, 2013. Editor: Y. Lawrence Yao. Manufacturing and Sustainability The concept of sustainability emerged from a series of meetings and reports in the 1970s and 1980s, and was largely motivated by environmental incidents and disasters as well as fears about Journal of Manufacturing Science and Engineering C 2013 by ASME Copyright V AUGUST 2013, Vol. 135 / 041013-1 Downloaded From: http://manufacturingscience.asmedigitalcollection.asme.org/ on 07/09/2014 Terms of Use: http://asme.org/terms
328 citations
References
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TL;DR: In this article, an analysis of the ecological parameters of the cutting fluids and its influence on the machinability parameters is given, which is based on output parameters of production process considering also ecological norms.
291 citations
"The influence of minimum quantity o..." refers background in this paper
...[6] M....
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...On the shop floor, the machine operators may be affected by the bad effects of cutting fluids, such as by skin and breathing problems [6]....
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TL;DR: In this article, the authors show methods to test, evaluate and influence the properties of tool coatings for a wide range of different machining tasks, and apply this know-how may contribute to improving the systematic selection and development of tool coating for specialised cutting operations.
278 citations
TL;DR: In this paper, the various possible routes to achieve clean machining processes are analysed and discussed and it is shown that a new and innovative approach is essential within the framework of an environmentally oriented management system and the relevant networks for data provision and analysis.
Abstract: Summary Present day machining processes are not clean. Current trends in the manufacturing world indicate that this situation will not be acceptable in the future and that extensive research and development work is essential in order to meet the future requirements of legislation. In this paper, the various possible routes to achieve clean machining processes are analysed and discussed. It is shown that the conventional approach has its limitations and that a new and innovative approach is essential within the framework of an environmentally oriented management system and the relevant networks for data provision and analysis. Processes have to be subjected to fine analysis giving deiailed consideration to the various inputs and outputs. Combined processes, alternative processes, new technologies, energy requirements etc. have to be evaluated from the environmental perspective. A first approach to the strategy required to answer the many questions which arise in relation to clean machining processes and to an integrated environmental protection policy is presented and discussed.
245 citations
"The influence of minimum quantity o..." refers background in this paper
...Several research workers [7,8] state that the costs related to cutting fluids are frequently higher than those related to cutting tools....
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TL;DR: In this paper, the role of liquid nitrogen jet on tool wear and surface finish was investigated in plain turning of AISI 1060 steel at industrial speed-feed combination by two types of carbide inserts of different geometric configurations.
189 citations
146 citations
"The influence of minimum quantity o..." refers background in this paper
...However, high-pressure jet of soluble oil, when applied at the chip–tool interface, could reduce cutting temperature and improve tool life to some extent [4,5]....
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