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Journal ArticleDOI

The physics of tablet compression. VII. Determination of energy expenditure in the tablet compression process

01 Apr 1955-Journal of the American Pharmaceutical Association (Elsevier)-Vol. 44, Iss: 4, pp 223-225
TL;DR: When the energies expended in the processes of tablet ejection, overcoming wall friction and removing the upper punch from the die, were summed for a single punch machine making these tablets at the rate of 100 per minute, it was found that 43 kilocalories would be expended in each hour of operation if the tablets were unlubricated.
Abstract: Energy expended in the tablet compression process was calculated by consideration of the magnitude and relation between the several compression variables. In the compression of about 0.4 Gm. of unlubricated sulfathiazole granulation to a maximum force of 1200 Kg, on the lower punch with flat‐faced 3/8‐inch punches, about 8.6 calories were expended. For about the same weight of lubricated granulation the corresponding value was about 2.0 calories. By considering that only energy expended in the process of eliminating void space to form the tablet caused a temperature rise in the tablet, the temperature rise expected in the lubricated or unlubricated tablets mentioned above would be about 5°. When the energies expended in the processes of tablet ejection, overcoming wall friction and removing the upper punch from the die, were summed for a single punch machine making these tablets at the rate of 100 per minute, it was found that 43 kilocalories would be expended in each hour of operation if the tablets were unlubricated. If lubricated granulation were used the value would be 3 kilocalories. The bulk of these expenditures would probably cause heating of the punches and die and if the granulation was either poorly lubricated or unlubricated the heating might be severe.
Citations
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Journal ArticleDOI
TL;DR: In this paper, a qualitative model of powder impact bonding strength and bonding areas is proposed to understand the effect of powder compaction conditions, mechanical properties, and particle size and shape on powder tabletability.
Abstract: Tabletability, the ability to make a tablet of adequate mechanical strength by powder compaction, is of paramount importance in the successful manufacture of tablet products. Poor tabletability is a persistent problem in the pharmaceutical industry. Tablet strength can be understood based on a qualitative model where contributions of bonding area and bonding strength are simultaneously considered. Formation and elimination of bonding area is related to compaction conditions, mechanical properties and particulate properties (such as particle size and shape). Plastic deformation emerges as the most important mechanism for creating a large bonding area among deformation mechanisms. Interfacial adhesion defines bonding strength and is dependent on the chemical nature of the materials involved. An analysis of how the chemical, mechanical and physical properties of a powder impact bonding strength and bonding areas leads to an understanding of their effects on powder tabletability. Appropriate use of this model...

222 citations

Journal ArticleDOI
TL;DR: In this paper, the effect of load application on the compaction characteristics of Surelease coated pellets was studied using several techniques including porosity change, Heckel equation, total work of compaction and elastic recovery indices.

86 citations

Book ChapterDOI
01 Jan 2009
TL;DR: In this paper, the authors provide a background in particle, powder, and compact characterization that can generate the information needed to develop a robust understanding of the impact of material and processes on product performance.
Abstract: Particle, powder, and compact characterization is critically important to the rational and scientific development of solid dosage forms. As development timelines are compressed and active pharmaceutical ingredient supplies for product development are reduced, scientific and predictive product development procedures are necessary to replace the guided empiricism and trial-and-error approaches that have driven formulation development for much of the 20th century. Within the framework of quality by design, efficient product development requires an understanding of material properties (critical material attributes) and processes (critical process parameters) and their impact on final product performance (critical quality attributes). With the implementation of material-sparing development strategies, thorough characterization and understanding are paramount. This chapter provides a background in methods of particle, powder, and compact characterization that can generate the information needed to develop a robust understanding of the impact of material and processes on product performance.

75 citations

Journal ArticleDOI
TL;DR: Differences in stress vs density relations due to difference in particle size of sucrose were due to initial packing conditions in the die and not to differences in pressure transmission.
Abstract: An instrumented single punch tablet machine was used to study the relations between axial pressure, radial die wall pressure and density changes in beds of powder undergoing compression. Aspirin, sodium chloride, paracetamol, paracetamol-polyvinylpyrrolidone and sucrose crystals were examined. The development and transmission of radial pressure during loading and unloading of the bed is discussed in relation to yield and elastic behaviour of the powder. The relation between mean stress and relative density of the compact is explained on the basis of plastic flow and/or crushing of the particles. Differences in stress vs density relations due to difference in particle size of sucrose were due to initial packing conditions in the die and not to differences in pressure transmission.

62 citations